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Thread: Stick welding stainless steel & aluminium

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    Legendary GQtdauto's Avatar
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    Quote Originally Posted by dom14 View Post
    I'm a newbie to TIG but I know it's my favourite.
    I used normal TIG electrodes from Bunnings. Thanx for the tip about Thoriated(red tip) ones.
    Also thanx for tip about dust mask. I guess it's paramount to follow those safety protocols to make sure we don't get cancer in no time. While focusing to make sure I take care of my eyes from radiation, I completely forgot about the carcinogenic dust we inhale from welding.
    Just mild steel and for the time being, 'cos I'm waiting for my AC/DC machine to start ally welding.
    I need to learn to do ally welding pretty well, pretty fast, 'cos my upcoming hobby ideas will demand it.

    I have heaps of hobby ideas to make out of scraps. Exercise equipment(some new ideas, some old ideas revived to be new, etc), push bike trailer, motorbike trailer, and mod my old rusty trailer into something weird looking, etc etc.
    I also wanna make a tandem trailer from scratch, but don't have room.
    I am onto making a bike trailer, which I need sometime soon.

    Cheers
    Reason for caution using the red tipped ones is the thorium being a radioactive element , electrodes for Tig are not the same as electrodes for arc they are classed as not consumable , which is partly true .
    Each electrode is mainly tungsten with an alloying element to suit welding different metal types .
    Zirconiated tungsten = aluminium welding using AC current , white colour
    Thoriated tungsten = stainless steel , low carbon steel etc , red colour
    Ceriated Tungsten = universal can be used for pretty much anything , grey colour .
    The hardest material to weld is Aluminium if it's not meticulously clean and I mean clean , aluminium oxides almost instantly with a thin film covering and it's this thin film that stops a weld pool from forming , if this happens you apply more heat but you're more than likely to just melt a big hole before you get the weld pool you're after .
    Never use a normal wire brush on aluminium, brass or stainless wire brush , clean area to be welded with a non metalic scouring pad and acetone but only clean as much as you can weld .
    Only problem with using acetone is when you're welding bright metals like stainless and aluminium but in particular stainless is the reaction of the gasses formed while welding you can't see them but there there and nasty .
    Which is why they invented the welding helmet with forced ventilation I believe , the gases mostly are very close to the area being welded and just out of reach for you to breath in under normal circumstances.
    Hint here is if you can smell any petroleum product in the area your welding which includes turps based paint try and remove the source of the smell .
    You have certainly picked a few big jobs to tackle there mate , if you need advice I'll help where I can if you need a brush up on skills etc I will see what we can do , not sure how far away you are .

  2. The Following 2 Users Say Thank You to GQtdauto For This Useful Post:

    dom14 (13th May 2017), MB (14th May 2017)

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