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Dom, I am firmly seeing you as a total do-it-yourselfer, and I applaud you for that, but whats it going to cost to get the bung welded in at an exhaust place, $20??? Sometimes its best left to the guys who do this day in day out. They are familiar with the materials and the settings and style of welding. I can weld, MIG/TIG/ARC?Gas, but am in the novice class, so when there is a critical or tricky task, I leave it to the tradies to bring it home. I think this is really one of those examples as there are a number of variables you are asking to get answers on, and any one could end in tears if not correct. I hope you take this in the 'right light' it is offered.