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Is it possible when it has gotten hot at some stage, that any scale from within the block has loosened up, thus blocking up your radiator somewhat.
Just putting it out there as one of many possibilities.
in his other thread about this over heating, he has said he put a new radiator & 3 thermo fans
Tidy Whitey - 99 GU TD42Ti - Diesel Gas, (GUIV Turbo & Intercooler 8Lb boost), 33" Micky T's Baja MTZ's, Dual Batt's, Cargo Barrier, rear draws, HID Super Oscars, winch, Grinch & witch attached and more goodies to come