OUR VIDEOS GALLERY MEMBER SPONSORSHIP VENDOR SPONSORSHIP

User Tag List

Results 1 to 10 of 15

Thread: Unbreakable Engine mounts - A step by step guide

Threaded View

  1. #5
    Advanced OLY's Avatar
    Join Date
    May 2013
    Posts
    97
    Thanks
    7
    Thanked 91 Times in 45 Posts
    Mentioned
    1 Post(s)
    Tagged
    0 Thread(s)
    Step 5

    Take the 6x100mm plate and mark out the holes, i just use the bracket off the engine

    IMG_0522.JPG IMG_0523.JPG IMG_0524.JPG

    as the holes are the same for both the driver and passenger side i just lined them up in the vise and drilled them together, pre drilling with a 3mm bit and eventually getting the hole to 14mm as that's what size they are in the factory bracket. I used a step drill last because the drill bit set only went up to 13 and also with the step drill it leaves a nice chamfer on the edge of the hole, no burrs

    IMG_0525.JPG IMG_0528.JPG IMG_0527.JPG

    now take one of these plates and mark out the cutout to allow access to the oil feed hole most guys use when they turbo the TD42
    mark it out 17mm down form the top of the plate and 37mm to the left of the top rear hole
    Pre drill with a 3mm bit then run through it with a 35mm hole saw - remember slow speed and cutting lubricant here

    IMG_0530.JPG IMG_0531.JPG IMG_0532.JPG

    mark out the edges and cut them back with a cut off disc, round them all off on a bench grinder and give them a buzz back with a flapper disc

    IMG_0533.JPG

    take the second plate and mark it out for clearance for the bracket for the injector pump. measure 10mm down from the top of the plate and 15mm in from both top hole centers, cut it out with the grinder, i used a 3 quarters worn cut off disc to make it easy, curve off the corners on the bench grinder and give them a buzz with the flapper disc to clean it all up

    IMG_0534.JPG IMG_0535.JPG IMG_0536.JPG

    you should be left with two plates that look something like this..

    IMG_0539.JPG
    Last edited by OLY; 21st October 2015 at 09:40 AM.
    Run Your Fingers Over My Patrol, I'll Run My Patrol Over Your Fingers!!

  2. The Following 3 Users Say Thank You to OLY For This Useful Post:

    AB (20th October 2015), Clunk (21st October 2015), threedogs (21st October 2015)

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •