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Thread: Gearbox install

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    Gearbox install

    Hello all , just a quick query got the gearbox going back into the GU TD42 and the main drive shaft won't line up with spline , clutch hasn't been out .
    Worked out the box needed to rotate 60 deg clock wise but The top of the bell housing hits the floor and won't allow the shaft to go up and in ?

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    Moderator MudRunnerTD's Avatar
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    consider belting the floor out of shape and then hit back into shape when your done. you will not notice it in the cab as its under the carpet.

    Sure there a better way but thats what we did when we fitted Healys Gearbox back into his ZD30 for the same reason.
    Its a Nissan! =====> Its a Keeper!! ....... Got a TD42 in it BONUS!! ....... I'm a lucky bugger! I've got 2 of em!
    Check out my Toy --> MudRunnerTD's GQ From the Ground Up

    Quote Originally Posted by Rogue Dung Beetle View Post
    Wish it was Nissan though, Toyotas just can't keep up with the Pootrol pace.
    The only good thing about an 80 series is..... the front end?? Wrong!!, the Engine?? Wrong!! the Full Time 4WD system?? Wrong!! Its the NissanPatrol.com.au stubby holder fitted over the transfer lever.
    WARNING: Towballs used for recoveries can, and do kill people and damage property.

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    Dont be scared to be forceful mate... sometimes it just needs to come back out a tiny bit turn the engine over a touch and then try again.. I did a big write up about it.. see if I can find it.



    Here it is... http://www.nissanpatrol.com.au/forum...774-Clutch-DIY
    Last edited by Bloodyaussie; 23rd May 2013 at 06:22 PM.

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    I gave it a bit of a levering with a small pinch bar but didn't seem to do the job , just wondering if I jack the front of the engine up which should through the back down a bit .
    Got my hand in there a felt the shaft only needs about half an inch lift and should allow the box to go forward

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    Thanks for that link for the clutch replacement to Aussie , I read that a couple of days ago been doing this one on my own and know its not an easy job nor should be undertaken on your own but got no Choice , had to weld up a duel v bracket which holds the box falling off the jack might get a pic for you and post it

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    Moderator MudRunnerTD's Avatar
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    Nice Thread BA, Well done mate.
    Its a Nissan! =====> Its a Keeper!! ....... Got a TD42 in it BONUS!! ....... I'm a lucky bugger! I've got 2 of em!
    Check out my Toy --> MudRunnerTD's GQ From the Ground Up

    Quote Originally Posted by Rogue Dung Beetle View Post
    Wish it was Nissan though, Toyotas just can't keep up with the Pootrol pace.
    The only good thing about an 80 series is..... the front end?? Wrong!!, the Engine?? Wrong!! the Full Time 4WD system?? Wrong!! Its the NissanPatrol.com.au stubby holder fitted over the transfer lever.
    WARNING: Towballs used for recoveries can, and do kill people and damage property.

  7. The Following User Says Thank You to MudRunnerTD For This Useful Post:

    Bloodyaussie (23rd May 2013)

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    Mate I cant say enough how impossible it would be to get this back in on your own?????

    You need to have someone monipulate the front while someone keeps pressure at the back at the very least.... on nearly all occasions I have done this part with 3 people.

    You can do it with 2 but 1 forget it?? plus very unsafe, please seek a helping hand mate!!

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    Yes not the easiest of tasks BA but you gave me a good idea to make it a lot easier with the engine crane through the center console , got me bugged how you got three guys all under the vehicle at once plus a jack ! Sounds a little to cosy for me haha

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    BigRAWesty (24th May 2013)

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    Tell me something else, the two top bolts to the bell housing to get them out I used three 1/2 inch extension bars coming from the back of the box and nearly bugged the bolt head up , which I have to replace .
    Im guessing at some stage i will have to get back in there down the track so is there an easier way to get at them ?

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    Through the top mate were the gear change lever goes while the engine and gearbox are still tilted at an angle... need long extensions for ratchet .

    these must be done before lifting the whole lot back up.

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