Thanks for all the great replies so far

Nissannewby.. At the moment unfortunately i need to maintain the ability to be able to remove all of the canopy by myself so i can use the tray if i need it.. which is one of the reasons i was looking at the tool box idea because it gives me the ability to unbolt everything and remove it myself. Your mates camper looks awesome. As soon as i get a chance i will find yours and have a look. In the future when i can have my ute as a dedicated touring truck id love to setup something like you have described because it would make it soooooo quick and easy for a quick night stop.

Kallen.. i agree with trying to do something right the first time and only every doing it once, but often i simply cant afford to go with what i really want. Plus i keep changing my mind on what it is that is right for me, so spending 10-15k on an awesome lift off canopy with built in RTT, diesel and water tanks is not really a good idea for me.

Threedogs.. i willl draw up some pics soon and post them of what im thinking for fitout and bracing. I like the idea of using conveyor belt as padding. Any idea where i can get some? hmm pissaphone.... dont think the ms would like that :0