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Thread: My cylinder head project so far

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    Beginner 96 GQ 2.8TD's Avatar
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    Aug 2011
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    My cylinder head project so far

    What happened? had the car running on the driveway a few weeks back as it hadnt been used much, it started ok but after a few minutes gave out a load clunk and stopped!, the cam gear bolt came loose and eventually the cam gear sheared off the camshaft, braeking the end of the cam and causing some of the followers to smash and bending a few valves, also minor damage to front oil journal, luckily no damage to pistons etc.I had the head repaired and re skimmed just to be safe. Finally got the head back this week so attacked it today!, I found taking the bonnet off made it much easier and not such a back breaker of a job. I think the key to a good head job is keeping it all clean and ensuring lots of oiling on the head bolts, camshaft, followers and journals. also discovered the turbo spool very tight to turn so have now got that to fix!!, heres a few pics of the job so far!!
    The Troll

    The refurbed head


    New head bolt kit

    New cam follower kit

    New gasket set

    Engine block almost ready for head transplant!

    Head gasket in place

    The head is on

    Head bolted down and installing the new lifters

    New camshaft installed

  2. The Following 3 Users Say Thank You to 96 GQ 2.8TD For This Useful Post:

    Robo (8th September 2013), Silver (22nd August 2011), Woof (15th August 2011)

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