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Thread: ZD30 Injector torque Spec

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  1. #2
    Advanced peterbr1's Avatar
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    Hey does this help or are you already done Removal and Installation
    1. Remove fuel injection tube and spill tube.
    2. Remove injection nozzle assembly.
    Also remove gasket from nozzle end.
    3. Install injection nozzle in the reverse order of removal.
    Injection nozzle to engine:
    : 59 - 69 Nzm (6.0 - 7.0 kg-m, 43 - 51 ft-lb)
    Injection nozzle to tube:
    : 22 - 25 Nzm (2.2 - 2.5 kg-m, 16 - 18 ft-lb)
    Spill tube:
    : 39 - 49 Nzm (4.0 - 5.0 kg-m, 29 - 36 ft-lb)
    a. Always clean the nozzle holes.
    b. Always use new injection nozzle gasket.
    c. Note that small washer should be installed in specified
    direction.
    d. Bleed air from fuel system.
    Disassembly (No. 2 - 4 nozzles)
    Do not disassemble No. 1 nozzle (with needle lift sensor).
    1. Loosen nozzle nut while preventing nozzle top from turning.
    2. Arrange all disassembled parts in the order shown at left.
    SEF939S
    Nozzle side
    Combustion
    chamber side
    SEF662V
    SEF669A
    SEF670A
    Holder
    Adjusting shim
    Nozzle spring
    Push rod
    Distance piece
    Nozzle nut
    Nozzle body
    Nozzle needle
    INJECTION NOZZLE
    EC-
    Last edited by peterbr1; 6th July 2015 at 08:35 PM. Reason: more words

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