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A failure on a factory fixture where there are many units out there suggests you are not at root cause. tapping the bolt deeper won't reduce the incidence of shear. Increasing the bolt dia will reduce the incidence of shear due to larger section, however the point remains that a larger load is being generated. Was the part that broke off fractured to begin with? Is the engine running differently under any circumstances - a/c on, first start up, hot?