PeeBee Gq Wagon Dual Cab chop

I will start with the first stage of release from the shed after a two year conversion from wagon to Dual Cab. Unlimited thanks to @MB for his patience and allowance of this project to be commenced and completed within his large shed - could not have done it without you. Extended to a number of the wider NP group including AB, Rossco, Matfew, Mudrunnertd, winnie a to name a few, apologies if i have left anyone out. I will follow these with the start through to completion when I get windows of opportunity. Vehicle is off for another round of Vass certification on March 18, so I am keen to get this sorted once and for all.Attachment 87810Attachment 87811Attachment 87812Attachment 87813 I will say the task is not a simple one, needs far more hours than you can imagine and a bucket of cash you are happy to burn. The result is worth the effort - can't believe I actually said that! Numerous times I spat the dummy and then picked it back up from the oil and mud and metal and stuffed it back in the mouth as once you start its either complete it or scrap it. This was a ground up build, body off and donor body installed, and chopped/painted.
Hope you enjoy the journey.
The vehicle is actually charcoal in colour however the lush bush reflection suggests it the green colour originally avail, which looks good as well. The bonnet is sprayed in the same colour, just has a layer of dust on it.

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With rear pod and wheel/jerry can holders
Backing bar allows for fitment of solar panels that are slightly lower than the back rail, and has the alum roofrack approx 100mm above the height of the roof, so I have 50mm clear getting under the garage door at home. Purple window tint comes off on March 22 to be replaced with a smokey grey ceramic film, cost all up $490 including stripping of the old windows.
Engineering gets done without the Pod in place which made suspension set up a challenge. I am within 1mm of the stipulated height for a 2" lift.

It came out nice! First picture the color looks green indeed!
Did you need to lengthen the chassis rails?

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Originally Posted by BrazilianY60

It came out nice! First picture the color looks green indeed!
Did you need to lengthen the chassis rails?

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No extension, max tray length extension behind the rear wheels is circa 1950mm from memory, and I am way less than that. Chassis is fully plated inside and out also as the wall thickness is quite tin on the patrol and not that deep either if you compare to a landcruiser.

From the car that just can't stop 'giving', Starter Motor bolt sheared yesterday after I removed it from the sanctuary of the shed and brought it home. I stopped at a servo to put fuel in it, , drove out onto the highway, heard a bang, got out and the bolt was lying on the road, just like that. Starter skewed out of alignment with the flywheel teeth, would not start. Its now at home waiting to go to the mechanic tomorrow to have them sort this out. Maybe it has gotten used to be carried around on the back of a flatbed, like some dole bludger embedded into its system. Up until then it was running beautifully.Attachment 87818Attachment 87819Attachment 87820
I have sought technical assessment of the failure mode and one comment received is the bolt has failed due to insufficient loading, allowing it to flex and fatigue to the point of failure. I can understand that based upon the image, however is not a usual scenario, - we usually see bolts over tightened and stretched beyond their elastic limits - pays to follow the torque guidelines.

Plot thickens around the broken bolt. Seems they are the wrong grade, should be similar to the ARP material, certainly not 8.8. Unfortunately there are two sets typically fitted to Chevs and GM's, one set has both the same length and the second one is shorter than the other - wont know until they get the broken piece out and the other bolt still in place. I will wait to hear from the workshop then race out to Eagle Spares and get what they need - unsure if the female thread is damaged and needs a larger tapping.

Chinesium? Or just used many times?

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Originally Posted by mudnut

Chinesium? Or just used many times?

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Wrong gradeCraig. the ARP units are twice the tensile and tougher and have a special stress reduction knurl as well, lucky only 1 broke - Brunswick would not have a clue about this.

I suppose this is all good news Phil, at least you have a reason and it's cos someone made a mistake.

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Originally Posted by Winnie

I suppose this is all good news Phil, at least you have a reason and it's cos someone made a mistake.

Sent from my SM-S916B using Tapatalk

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I am a bit more relaxed now compared to last night when it all went tits up. I have a solution as long as the threads in the block are not damaged - they should be ok. Its then a dash to Dandenong to pick up a set of the right ones. I tellya, its a twitchy monster to drive, any tap of the accelerator in 3rd and above and the arse wants to meet the frontend. 1st and 2nd are just too short for any real use on the road. S/c whine is taking a bit to get used to though. Zero road noise as expected with all that insulation.

It sounded fantastic driving out of the shed Phil, I wasn't expecting such a distinct SC whine but I like it a lot! Can't wait to go for a spin in the passenger seat when it's all sorted.

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Yeah nice imagine she should certainly haul like a mother trucker, always a few niggles to iron out but yes keen for a joy ride one all sorted[emoji106][emoji106]

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Originally Posted by Winnie

It sounded fantastic driving out of the shed Phil, I wasn't expecting such a distinct SC whine but I like it a lot! Can't wait to go for a spin in the passenger seat when it's all sorted.

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Nah, I like the concept of 'Driving Miss Daisy ' you can drive and I can sit in the back looking like an old queer! I have not heard it driving past but admit most people hearing it coming up behind them turn their heads. I had a young buck in a 79 Cruiser pull up beside me on the way home, lights green, off he roared in a cloud of smoke, bye bye, mine didn't stand a chance with the gearing and short redline, but at 75 and above, he would be toast. Anyway, enough of the dreaming, I have to settle down for nigh nighs now.

Jesus Phil.
The Patrol looks amazing! I definitely would love to see, and hear this in the flesh one day.

Well done.

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Originally Posted by mudski

Jesus Phil.
The Patrol looks amazing! I definitely would love to see, and hear this in the flesh one day.

Well done.

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Thanks Mark, it was a mission. I took it down for a frontend alignment and heard it coming down the street for the first time ex the test drive - whine with a burble is perhaps the sound, the whine a little louder than I would like but it is quite unique. Enginering booked for March 18 for the chop and who knows whatever they find?

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Originally Posted by PeeBee

I am a bit more relaxed now compared to last night when it all went tits up. I have a solution as long as the threads in the block are not damaged - they should be ok. Its then a dash to Dandenong to pick up a set of the right ones. I tellya, its a twitchy monster to drive, any tap of the accelerator in 3rd and above and the arse wants to meet the frontend. 1st and 2nd are just too short for any real use on the road. S/c whine is taking a bit to get used to though. Zero road noise as expected with all that insulation.

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S/C whine, all that insulation, etc... Where are the pics! LOL.

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Here you go, munch on this!
The entire inside of the car has a layer of Jing Ping acoustic vinyl insulation, followed by a 10mm layer of acoustic foam on the floor, then the factory carpet. The roof has a layer of Jing Ping and then a 12mm acoustic and thermal foam followed by a frontrunner style automotive carpet, multi directional stretch. All the doors have two layers of Jing Ping. The rear wall is Jing ping then a carpet covered plywood facia board. the engine bay has the firewall in a dimple plate aluminum material for thermal and this extends down the transmission tunnel a meter or so.
I wasnt able to reinstall the head liner, it had a couple of stretch points and a tear or so, and it would not go over the jing ping and foam, so I ditched it for the carpet.

Thanks mate! Looks awesome!
You had that engine in there before the chop or was it all part of the "let's change it all while its stripped down" fun?

I am in the process of doing that jing ping stuff to mine. I hope it corresponds to the expectations!

Engine was in it before the chop. A trick for the jing ping is to buy the little roller they sell, and you can them get the material stuck down with force and follow the profile of the floor and corners.