Originally Posted by
mudnut
Sorry abridged answers only as I hit the wrong button and lost my detailed ones.
1) I am hoping/ assuming the fuel return solenoid is to lengthen the service life of the pump and that failure to operate doesn't cause a major problem. To pump against pressure takes a lot of energy.
2) If the fuel is at the correct level, then the pump is operating properly. It would be good if you could see the level drop, indicating failure. An elcheapo camera from SCA might be the go.
3) I don't know the specs of the pump, but Alitis 007 might.
4) From memory, in any vehicle I have had to inspect the pick up, it usually has a strainer. The manual only shows a picture of the TB or TD pick up which has a strainer.
EDIT: The only failure of the return system I know of was that the solenoid was sticking and dropping the fuel pressure so high revs couldn't be acheived.