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View Full Version : How to: Remove outer plastic trim on left barn door?



OzzieNorm
20th March 2012, 05:59 PM
I need to remove the barn door lock assembly on my 2006 ST wagon - as the key won't go into the lock AND as the door cannot be locked from inside the vehicle (nor centrally locked).

I removed the driver's door lock on the weekend and got it working again. Beauty! Boy was it gunked up and frozen solid. See the following post for how I managed that:
http://www.nissanpatrol.com.au/forums/showthread.php?9608-How-to-remove-the-door-lock-barrel

Accessing the barn door lock assembly is a much more ugly undertaking... [Note: This is the key/barrel component - not the latch assembly.]

Worst thing is that the lock body will not just pop out of the door skin once the U-retaining-clip is removed - as the plastic trim (including the silver/chrome PATROL plate) covering the door (behind the number plate) HAS to be removed to get access to the outside of the lock assembly! Darn. Dash. (*#&@)*%) Yuk.

I am having trouble removing the external door handle. The retain nut (inside the door cavity) just seems to spin... Perhaps I need to get a second spanner on the outside end of the bolt...? Except, I can't get to the outside end of the bolt to see what needs to be done.

Anyone succeeded in getting that external trim off the left barn door?

Help pls.

Thanks.

OzzieNorm
20th March 2012, 06:08 PM
I have since found this info on the patrol4x4 site:

1 Remove the trim panels and sealing sheet from the left hand tailgate
2 Release the clip retaining the numberplate lamp wiring connector and disconnect the wiring
3 Release the clips retaining the exterior door handle controlrod and withdraw the control rod from tailgate
4 Remove the nuts(2) retaining the exterior door handle to the tailgate panel. Withdraw the lock cylinder support bracket from the exterior handle stud
5 Working on the outside of the tailgate remove the screws (2) retaining the handle assembly to tailgate ( left hand side )
6 Firmly pull handle away from the tailgate to release the retaining clips located at each end of the handle assembly
7 Partially withdraw the handle assembly and prise the number plate grommet from the tailgate
8 Manoeuvre the handle assemblyfrom the tailgate. Seperate the exterior handle from the handle assembly .

Per #5, I need to get access to the external screws...

Is there a way to remove the PATROL badge/plate from the left barn door trim?

Thanks

BearGUST
21st March 2012, 08:01 AM
You don't need to remove the 'Patrol' badge section to access the screws. Unfortunately my car is not nearby to take a photo....
The screws are fairly large philips head screws that (from memory) thread in at about a 45deg angle from the under side of the handle assembly.