View Full Version : 3 x thermo fans stripped in one trip - GU custom brass radiator 6.5 chev GU
AB
7th April 2015, 04:28 PM
Hi Folks,
My brother had a nightmare trip away and we were just wondering if anyone had experienced this or any feedback on what could of possibly caused this?
Gu ute, 6.5 Chev and he recently spent a small fortune on a new custom brass radiator and removed the fan and replaced with 2 x 16" Davies Craig rear thermo fans as he had overheating issues.
Has had them on for a few months now but only around town driving, not much highway use. Prior to the trip everything was running like a dream. Even testing it out on our radiator hill from Yarra Glen was the best it had ever ran.
Long story short, towing his camper up to the Murray doing 110km. Just before Shepparton he noticed the water temp was at 3/4. Pulled over and noticed one of the fans had died.
Thermo fan motor still worked but noticed the plastic mould of the fan blades that wrap around the nut that sits on the shaft of the motor had basically been stripped away. Almost like it had melted around the nut and stripped it.
Another 10 km's down the road and the other fan did the same thing so he was in trouble and car was overheating.
Stopped into shep (Fletches workshop) and checked everything out.
Radiator is brand new, dead straight, the install was done correctly and wired up correctly, etc. No install issue so the only choice was to replace it with another one as he had to keep driving.
There was only one in town so they put that on and another 100km's down the road that one stripped too!
Manufacturer dates are all different (5 months apart).
Has anyone stripped thermo fans before?
We are lost for why this has happened???
It was working fine around town for a couple of months prior but never did long highway work, we cannot find any hit marks on the radiator or thermo shroud or if they may have flexed on high speeds, etc.
threedogs
7th April 2015, 04:34 PM
were they used to pull or push the air??
The fans shouldnt be on at 110 maybe they were on and being forced to spin
AB
7th April 2015, 04:36 PM
were they used to pull or push the air??
Behind the radiator to pull.
And yes all 3 fans were reversed.
Sir Roofy
7th April 2015, 04:38 PM
The way I see it is the thermo fan has been running to long and its own heat from its motor has caused this to happen
running around town on short trips and up the hill dose,nt add up to 100ks straight run
threedogs
7th April 2015, 04:39 PM
when do they cut off??
Sir Roofy
7th April 2015, 04:43 PM
when do they cut off??
I don't think they did thermostat needs looking at
Winnie
7th April 2015, 04:43 PM
These fans should be able to cope with being run 24/7 for sure! Overheating and melting from their own motor would be a HUGE design flaw!
threedogs
7th April 2015, 04:45 PM
These fans should be able to cope with being run 24/7 for sure! Overheating and melting from their own motor would be a HUGE design flaw!
They can only spin so fast and 110kph they should be off as you dont need a fan at hwy speeds
I think the fans were on and fighting the air coming through the radiator at 110kph
AB
7th April 2015, 05:11 PM
when do they cut off??
I don't know that part mate.
the evil twin
7th April 2015, 05:12 PM
Something is really odd about this scenario.
1. The fans should be able to run for hours, no worries at all
2. They must have got freaking hot but how did they get hot if the vehicle did not (until they failed)
3. The fact the replacement only lasted 100 K's but the originals a few months is "interesting"
4. The vehicle should be running cooler at 100 ish along the freeway than around town
5. The faster you go the less load on the fans as the ram air is assisting the spin
unless...
the fans are the wrong way around and they were pushing and the faster the vehicle went for longer the more load was on the fans.
Nothing else makes sense, well not that easily leaps to mind anyway, so I would double check the fan direction of rotation
P.S. I have Davies Craig fans on my tranny cooler and they are always on, sometimes for 18 hours straight less meal stops, had one on my intercooler that used to run for hours at a time and 3 all shitting themselves at once.... nah, something else is wrong
AB
7th April 2015, 05:18 PM
Something is really odd about this scenario.
1. The fans should be able to run for hours, no worries at all
2. They must have got freaking hot but how did they get hot if the vehicle did not (until they failed)
3. The fact the replacement only lasted 100 K's but the originals a few months is "interesting"
4. The vehicle should be running cooler at 100 ish along the freeway than around town
5. The faster you go the less load on the fans as the ram air is assisting the spin
unless...
the fans are the wrong way around and they were pushing and the faster the vehicle went for longer the more load was on the fans.
Nothing else makes sense, well not that easily leaps to mind anyway, so I would double check the fan direction of rotation
P.S. I have Davies Craig fans on my tranny cooler and they are always on, sometimes for 18 hours straight less meal stops, had one on my intercooler that used to run for hours at a time and 3 all shitting themselves at once.... nah, something else is wrong
100% on correct way.
We went through a lot of scenarios and checked everything too.
Winnie
7th April 2015, 05:29 PM
I wouldn't have thought the fans would have any effect at that speed either but the proof is in the pudding... When the fans stop the car overheats.
the evil twin
7th April 2015, 05:34 PM
AB... well, your screwed then... maybe try an Exorcism?
Nah, it has to be something that is drawing heaps of current thru the motor, which is making the armature red hot which is melting the plastic.
Sooo something must be loading the fans down... a LOT... and only at high speed
The fan motors will potentially act as a generator if there is enough residual magnetism (had that issue before today) but I can't quite see how that is a problem in the setup as described.
Winnie... they will still do their thing just should be less load (heat and elec) not more
the evil twin
7th April 2015, 05:37 PM
Uummmm... while I do some more sleuthing are they in series or parallel?
Does the A/C do single or both?
etc etc IE the more info the better
AB
7th April 2015, 05:40 PM
We checked current at idle and it was correct but yeah interesting one that's for sure.
Now that we are back home we can have a proper look at it and pull the old ones off and pray it has not damaged the brand new radiator!!!
AB
7th April 2015, 05:41 PM
Uummmm... while I do some more sleuthing are they in series or parallel?
Parallel mate...
the evil twin
7th April 2015, 05:43 PM
Part number? and/or are they Falcon ones or whatever?
Winnie
7th April 2015, 05:43 PM
We checked current at idle and it was correct but yeah interesting one that's for sure.
Now that we are back home we can have a proper look at it and pull the old ones off and pray it has not damaged the brand new radiator!!!
Would be interesting to have known the current draw on them just before they failed...
Maxhead
7th April 2015, 05:45 PM
Do these fans free spin when turned off or stop? as I wonder if the fans are not switching off when the temp cools down and the air is spinning them to fast causing overheating??
You would think they should be able to handle that tho...hmmm
AB
7th April 2015, 05:45 PM
Part number? and/or are they Falcon ones or whatever?
I'll have to get back to you mate, we only just got back, no answer on his phone so he is probably draining the hot water, we haven't showered in a week :)
AB
7th April 2015, 05:47 PM
Do these fans free spin when turned off or stop? as I wonder if the fans are not switching off when the temp cools down and the air is spinning them to fast causing overheating??
You would think they should be able to handle that tho...hmmm
I have no idea myself mate, he ended up pulling the fuses when he turned up to camp and it was a crappy cold day today so no need for fans on the way home.
NissanGQ4.2
7th April 2015, 06:53 PM
This is from my old man Andy, I asked him to have a look at your post
Our fans do not have a nut holding the fan blade onto the shaft. They are pressed on and there is a wave type clip on the end of the shaft. Some models (I think they were called a pancake design, motor was very thing) did have a nut as the fan blade itself had to be reversed to change the air flow as the motor would only run in one direction. Our fans have the fixed fan blade as the motor direction is reversible by swapping the wires over.
These fans should be able to run all the time with out any problems.
He stated that the water temperature gauge is 3/4 but that does not give any indication what the actual temperature is.
Over heating can also be caused by the bottom radiator hose sucking closed (clasping in on itself). Some vehicles have to have a spring wire coil inside the hose to stop them clasping in on them-self. This is usually cased by high draw (flow) caused by a water pump that is trying to move a lot of water into the motor.
Is he using a water thermostat in the engine. If removed it can cause overheating.
There is a lot of things that can cause over heating is wrong size fans, no fan shrouds to direct air flow, fans set too low on the radiator, air not being directed onto the radiator (that is oncoming air hitting the front of the radiator and being forced under or around the sides) Ignition timing, fuel mixture too lean at high speed .
As in another post the fans could be turning in the wrong direction and the wind pressure is putting a lot of strain on the blades but that should not cause them to melt, but may cause twisting on the shaft nut or clip.
There would have to be a massive of heat on these fan blades to cause any damage to them that is unless there is a fault with the materiel that the fan blades have been made of.
nissannewby
7th April 2015, 07:17 PM
It's a 6.5 ..... :p
AB
7th April 2015, 07:24 PM
This is from my old man Andy, I asked him to have a look at your post
Our fans do not have a nut holding the fan blade onto the shaft. They are pressed on and there is a wave type clip on the end of the shaft. Some models (I think they were called a pancake design, motor was very thing) did have a nut as the fan blade itself had to be reversed to change the air flow as the motor would only run in one direction. Our fans have the fixed fan blade as the motor direction is reversible by swapping the wires over.
These fans should be able to run all the time with out any problems.
He stated that the water temperature gauge is 3/4 but that does not give any indication what the actual temperature is.
Over heating can also be caused by the bottom radiator hose sucking closed (clasping in on itself). Some vehicles have to have a spring wire coil inside the hose to stop them clasping in on them-self. This is usually cased by high draw (flow) caused by a water pump that is trying to move a lot of water into the motor.
Is he using a water thermostat in the engine. If removed it can cause overheating.
There is a lot of things that can cause over heating is wrong size fans, no fan shrouds to direct air flow, fans set too low on the radiator, air not being directed onto the radiator (that is oncoming air hitting the front of the radiator and being forced under or around the sides) Ignition timing, fuel mixture too lean at high speed .
As in another post the fans could be turning in the wrong direction and the wind pressure is putting a lot of strain on the blades but that should not cause them to melt, but may cause twisting on the shaft nut or clip.
There would have to be a massive of heat on these fan blades to cause any damage to them that is unless there is a fault with the materiel that the fan blades have been made of.
Thanks toddy but yeah it's a 6.5 chev and the viscous has been removed and replaced with the 2 x 16" thermos mounted on/behind the radiator that is what's been chewed.
Fwiw though, after the last one died the only way he made it to camp without cooking the engine was to have the ac on.
The condenser fan made enough difference to not boil.
the evil twin
7th April 2015, 08:22 PM
snip...
Fwiw though, after the last one died the only way he made it to camp without cooking the engine was to have the ac on.
The condenser fan made enough difference to not boil.
Now I know your kidding me... 2 X 16 inch Davies Craig won't cool it but a dinky little A/C fan will? :icon_bonk:
Glad I have the Viscous Clutch on my Chevy... I am going to be really interested in what the fix to this one is... :trink13:
NissanGQ4.2
7th April 2015, 08:23 PM
Thanks toddy but yeah it's a 6.5 chev and the viscous has been removed and replaced with the 2 x 16" thermos mounted on/behind the radiator that is what's been chewed.
Fwiw though, after the last one died the only way he made it to camp without cooking the engine was to have the ac on.
The condenser fan made enough difference to not boil.
He read it is a 6.5, we are both running twin thermo fans, mine are Davies Craig his are falcon fans even though he did buy the same CD thermo's as mine it was easier 2 put the falcon ones in.
I would be re checking the direction of blades
Winnie
7th April 2015, 08:41 PM
Now I know your kidding me... 2 X 16 inch Davies Craig won't cool it but a dinky little A/C fan will? :icon_bonk:
Glad I have the Viscous Clutch on my Chevy... I am going to be really interested in what the fix to this one is... :trink13:
The Davies Craig fans weren't spinning though!
the evil twin
7th April 2015, 11:29 PM
The Davies Craig fans weren't spinning though!
The 2nd one was when the vehicle initially went to 3/4's so he pulled up to investigate... and then the 3rd one was when the 2nd one failed.
Like I said, something is really weird... hey, you Vic's haven't stumbled on a cache of 'ludes or something have you... it's only fair to share you know
threedogs
8th April 2015, 09:09 AM
I take it no shroud is fitted and fan are fitted directly to the radiator.
Can you find out if they were on a thermostat ?
Did you use paper strips to determine air flow or just a hand,
big_fletch
8th April 2015, 10:28 AM
I checked it out when he had got too Shepparton and replaced one of the fans. The Davies Craig fans are plastic with a center metal nut that's basically cast into the fan. The plastic fan blades had basically stripped from this nut with is held too the motor shaft with a clip. Fans run through a separate relay from each fan and triggered by a thermo switch mounted into the top of the radiator.
Both fans are bolted through the radiator. After replacing the fan and checked it was not rubbing on the radiator I checked airflow direction with my hand and then put a piece of paper down too double check myself.
Myself and my Boss are stumped on why it's doing it?? Once the problem is worked out I'm very keen too know what's wrong
Fletcha
Winnie
8th April 2015, 10:47 AM
Surely he can not have just got 3 faulty fans?
the evil twin
8th April 2015, 11:21 AM
I checked it out when he had got too Shepparton and replaced one of the fans. The Davies Craig fans are plastic with a center metal nut that's basically cast into the fan. The plastic fan blades had basically stripped from this nut with is held too the motor shaft with a clip. Fans run through a separate relay from each fan and triggered by a thermo switch mounted into the top of the radiator.
Both fans are bolted through the radiator. After replacing the fan and checked it was not rubbing on the radiator I checked airflow direction with my hand and then put a piece of paper down too double check myself.
Myself and my Boss are stumped on why it's doing it?? Once the problem is worked out I'm very keen too know what's wrong
Fletcha
Aaaahhhh, the plot thickens Dr Watson,
Curious as to why did you check the airflow with paper and your hand instead of just visually confirming the blade rotation?
I ask purely because airflows can be very deceptive around radiators etc.
Thinking about this again last night I was also wondering if cavitation may be an issue
At least being Davies Craig and only a few months or in the 3rd case, hours old, I'm sure they will make good on any faulty gear.
threedogs
8th April 2015, 11:52 AM
I wonder if setting the thermostat [for the fans] lower would help and what value thermostat is fitted[for the motor]
Getting curiouser and curiouser lol. I think they need a shroud to be more efficient, but need to source problem first
Fan working should hold a full sheet of paper to the front of the radiator easily
I have a brand new shroud here for a single 21" fan if you need it[alloy]
what size radiator??mm x mm
Surely Davies Craig will have an answer ,they must have come across this over the years
big_fletch
8th April 2015, 12:49 PM
Aaaahhhh, the plot thickens Dr Watson,
Curious as to why did you check the airflow with paper and your hand instead of just visually confirming the blade rotation?
I ask purely because airflows can be very deceptive around radiators etc.
Thinking about this again last night I was also wondering if cavitation may be an issue
At least being Davies Craig and only a few months or in the 3rd case, hours old, I'm sure they will make good on any faulty gear.
Nah I did check fan blade rotation as the blades need too be reversed too pull air not push ( Davis Craig fans are reversible). I just like too double and triple check myself haha
the evil twin
8th April 2015, 01:49 PM
Nah I did check fan blade rotation as the blades need too be reversed too pull air not push ( Davis Craig fans are reversible). I just like too double and triple check myself haha
No worries, Cobber.
Not trying to tell anyone who has posted to suck eggs... this is for others reading the thread in future or DIY
If the fans are installed as pullers the installer also needs to swap the "polarity" of the motor leads not just reverse the blade assy and double check that the "must face forward" is correct as marked on the fan.
Davies Craig make very similar models that rotate clockwise and anti-clockwise and that is an easy trap to fall into as well (learnt that from experience insert forehead slap here)
http://www.daviescraig.com.au/Images/DCSL%20SERIES%20FAN%20INSTRUCTIONS%20(08-08-06).pdf
AB
8th April 2015, 04:28 PM
No worries, Cobber.
Not trying to tell anyone who has posted to suck eggs... this is for others reading the thread in future or DIY
If the fans are installed as pullers the installer also needs to swap the "polarity" of the motor leads not just reverse the blade assy and double check that the "must face forward" is correct as marked on the fan.
Davies Craig make very similar models that rotate clockwise and anti-clockwise and that is an easy trap to fall into as well (learnt that from experience insert forehead slap here)
http://www.daviescraig.com.au/Images/DCSL%20SERIES%20FAN%20INSTRUCTIONS%20(08-08-06).pdf
Hey mate confirming polarity was swapped as well.
NissanGQ4.2
8th April 2015, 04:33 PM
Are you sure its not overheating?
Does he only have the standard GU temp gauge or is he running an after market temp gauge?
nissannewby
8th April 2015, 05:38 PM
How close is this particular part that is stripping to the core?
What else is in front of the radiator? Why did he do away with the viscous?
AB
8th April 2015, 05:47 PM
Are you sure its not overheating?
Does he only have the standard GU temp gauge or is he running an after market temp gauge?
Standard gauge but its definitely overheating once fan/s stopped
AB
8th April 2015, 05:50 PM
How close is this particular part that is stripping to the core?
What else is in front of the radiator? Why did he do away with the viscous?
The radiator place told him to put them on and they were working amazingly well prior.
He has 2 giant spotties in front of the radiator...I know I know, I told him that as well.
threedogs
8th April 2015, 06:16 PM
doesnt explain why the aircon fan worked ?
AB
8th April 2015, 06:27 PM
doesnt explain why the aircon fan worked ?
What do you mean mate?
threedogs
8th April 2015, 06:31 PM
after the two melted you were able to continue without boiling[over heating] by turning on the Aircon.
think thats what you said earlier
Have you had a chance to call Davies Craig yet
AB
8th April 2015, 06:41 PM
after the two melted you were able to continue without boiling[over heating] by turning on the Aircon.
think thats what you said earlier
Have you had a chance to call Davies Craig yet
We have spoken and they are coming to the party, great customer service but everyone just wants to know why.
threedogs
8th April 2015, 06:48 PM
strange as it sounds I think they were working at HWY speeds some how,
creating a load that over heated them from being unable to keep up with the air coming in from the radiator.
Which explains why they worked fine at lower speeds up to 80kph they would be fine I think
nissannewby
8th April 2015, 06:58 PM
If excess load was put on them to the point they have stripped then the current produced would cause some kind of ill effect either blowing a fuse or worse.
It would be interesting to see if the still stripped if they werent even connected and couldnt run at all.
What sort of conditions were present when this has happened?
the evil twin
8th April 2015, 07:07 PM
Agree, there is no way you can load the fan enough to strip it if it is installed correctly and/or isn't a defective batch
It can't be no load issues either as the motors will spin them faster than they can freewheel.
There are gazillions of these things out there on vehicles that tow vans etc and go a sight faster than a 'Trol and no problems.
A truly curious problem...
AB
8th April 2015, 07:41 PM
If excess load was put on them to the point they have stripped then the current produced would cause some kind of ill effect either blowing a fuse or worse.
It would be interesting to see if the still stripped if they werent even connected and couldnt run at all.
What sort of conditions were present when this has happened?
That would be a good test indeed.
Perfect condition for driving, can't remember exactly but let's say mid to high 20's and minimal wind.
nissannewby
8th April 2015, 07:45 PM
Yeah but things like coolant temp, exhaust temp, oil pressure, trans temp if auto etc etc
AB
8th April 2015, 07:55 PM
Yeah but things like coolant temp, exhaust temp, oil pressure, trans temp if auto etc etc
Only nissan gauges unfortunately mate and manual.
Coolant temp I believe was just sitting as normal 1/3 to half, egt no idea, oil pressure no idea but ill ask.
nissannewby
8th April 2015, 07:57 PM
Ok. Im not sure what coolant temp sensor they use with the 6.5 but the nissan gauges sometimes dont actually start to move until around 100degrees.
AB
8th April 2015, 08:00 PM
Only nissan gauges unfortunately mate and manual.
Coolant temp I believe was just sitting as normal 1/3 to half, egt no idea, oil pressure no idea but ill ask.
No oil pressure gauge...lol
Alarm didn't come on though.
FNQGU
9th April 2015, 09:41 PM
Just for reference (sort of), my 6.5TD is on about 109 degrees when the Nissan gauge reads around 3/4 and yes, the Nissan gauge doesn't move until about 103 degrees or thereabouts. At 115 degrees the Nissan gauge is nearing the overheating mark. Those temp readings are from the thermocouple on the thermostat housing.
Also, my A/C generally adds up to 5 degrees celsius to my temps.
An interesting problem.
AB
9th April 2015, 09:49 PM
I'll hopefully shed some light on this soon gents.
Must say that the customer service from them is outstanding!
Winnie
24th April 2015, 07:41 PM
Hey Andy, did you ever work anything out with this?
AB
24th April 2015, 07:59 PM
Hey Andy, did you ever work anything out with this?
I was waiting for someone to bump this..lol
New fans replaced and testing back at their factory is currently happening.
We haven't had a chance to put them in yet, it's winter time ;)
They will get back to us soon with their finds.
We are all stumped to be honest.
I will come back when I know.
I'm thinking a bad compound or an accidental mispack of 24 volt motors in 12v package but I'm only speculating of course.
What I can say is they took the problem serious and will find out what happened. I'm almost hoping it was our side but I just can't see it.
Really happy with their service though mate. Don't really see that kind of service much these days so kudos regardless of the crap mark went through.
AB
24th April 2015, 08:03 PM
The difference it made to marks patrol was quite impressive too.
If these ones check out I could be very tempted to wang these in mine when money permits.
Winnie
24th April 2015, 08:09 PM
They would compliment the sprinkler system quite well =]
AB
24th April 2015, 08:12 PM
They would compliment the sprinkler system quite well =] that's funny...lol
Winnie
24th April 2015, 08:13 PM
Lol, sounds like some pretty outstanding after sales service though... You're right, you really don't see that much now.
mudski
24th April 2015, 09:35 PM
I was waiting for someone to bump this..lol
New fans replaced and testing back at their factory is currently happening.
We haven't had a chance to put them in yet, it's winter time ;)
They will get back to us soon with their finds.
We are all stumped to be honest.
I will come back when I know.
I'm thinking a bad compound or an accidental mispack of 24 volt motors in 12v package but I'm only speculating of course.
What I can say is they took the problem serious and will find out what happened. I'm almost hoping it was our side but I just can't see it.
Really happy with their service though mate. Don't really see that kind of service much these days so kudos regardless of the crap mark went through.
But didnt the same thing happen after fletch replaced them? If so i wouldnt think it's the fans.
Winnie
24th April 2015, 09:58 PM
But didnt the same thing happen after fletch replaced them? If so i wouldnt think it's the fans.
What else could it be mudski? The installation is faultless. So it can't be the fans, and it can't be the install... Be very interesting when you guys finally work it out!
nissannewby
24th April 2015, 10:09 PM
What else could it be mudski? The installation is faultless. So it can't be the fans, and it can't be the install... Be very interesting when you guys finally work it out!
Who knows but it certainly blows......
AB
24th April 2015, 10:21 PM
Who knows but it certainly blows...... no it sucks ;)
nissannewby
24th April 2015, 10:22 PM
no it sucks ;)
Im not a fan of your humour
krbrooking
24th April 2015, 11:59 PM
Come on fellas cool it off now.
Sent from my iPhone using Forum Runner
Cuppa
25th April 2015, 12:00 AM
All this intellectual humour has got me in a spin.
Nightjar
25th April 2015, 10:31 AM
Will certainly be interesting to read what caused this problem.
Too much of a coincidence for all three fans to have same problem?
Surely the amount of checking has them installed correctly?
All indications point to incorrect installation/fan rotation, but the third installation was by a separate mechanic, both shops couldn't get it wrong?
Where was the power supply picked up from? Could it be an over voltage/amperage situation?
Just thinking out loud fellas, go easy.
threedogs
25th April 2015, 12:44 PM
Will certainly be interesting to read what caused this problem.
Too much of a coincidence for all three fans to have same problem?
Surely the amount of checking has them installed correctly?
All indications point to incorrect installation/fan rotation, but the third installation was by a separate mechanic, both shops couldn't get it wrong?
Where was the power supply picked up from? Could it be an over voltage/amperage situation?
Just thinking out loud fellas, go easy.
Alternator giving too much power,,,, then not enough,,,, if the brushes are only touching on the edges of the comutator
it can cause problems. I think a constant supply of power may be a factor.
What alternators do you normally us with a 6.5,
Interesting problem though
Winnie
25th April 2015, 07:12 PM
Alternator giving too much power,,,, then not enough,,,, if the brushes are only touching on the edges of the comutator
it can cause problems. I think a constant supply of power may be a factor.
What alternators do you normally us with a 6.5,
Interesting problem though
It was all tested though, no issue with power supply.
AB
25th April 2015, 09:42 PM
Will certainly be interesting to read what caused this problem. Too much of a coincidence for all three fans to have same problem? Surely the amount of checking has them installed correctly? All indications point to incorrect installation/fan rotation, but the third installation was by a separate mechanic, both shops couldn't get it wrong? Where was the power supply picked up from? Could it be an over voltage/amperage situation? Just thinking out loud fellas, go easy.
Installation as per requirements and zero faults in both installers.
No over voltage or alternator regulator problems guatanteed.
No probs mate, it's all done 100%
AB
25th April 2015, 09:43 PM
Alternator giving too much power,,,, then not enough,,,, if the brushes are only touching on the edges of the comutator it can cause problems. I think a constant supply of power may be a factor. What alternators do you normally us with a 6.5, Interesting problem though
100% regulator producing correct power :)
mudski
26th April 2015, 12:29 AM
What else could it be mudski? The installation is faultless. So it can't be the fans, and it can't be the install... Be very interesting when you guys finally work it out!
Dunno. Im just not convinced its the fans at fault here. Only because a new one was installed and failed too.
threedogs
26th April 2015, 12:48 PM
under tests it may show 100% but a loose earth strap faulty relay or such might make it play up under working conditions.
After all its a mix and match 4x4, Im doing some shops early next week I'll ask if any have heard of this happening before.
Dying to know what it is, 5 cents or $500 fix
nissannewby
26th April 2015, 02:09 PM
If they are fused (which they should be) then these would be blowing left right and centre with the amount of amps required to melt these things. Even your standard relay would most likely be cactus due to the current draw.
AB
26th April 2015, 05:50 PM
If they are fused (which they should be) then these would be blowing left right and centre with the amount of amps required to melt these things. Even your standard relay would most likely be cactus due to the current draw. yep both are fused and never blew nor any signs of excessive heat/melting.
NissanGQ4.2
26th April 2015, 06:23 PM
Can we have pics of the fans Andy????
AB
26th April 2015, 06:41 PM
Can we have pics of the fans Andy???? I don't have any pics on my phone unfortunately mate.
NissanGQ4.2
26th April 2015, 06:50 PM
I don't have any pics on my phone unfortunately mate.
I know what your going 2 be doing 2morrow then!
No one took any pics? whats this world coming 2!
Nightjar
2nd May 2015, 10:07 AM
Any developments with this mystery?
Any developments with this mystery? haven't heard back yet mate.
Nightjar
8th May 2015, 10:03 AM
Waiting waiting!
Waiting waiting! as am I mate....
Winnie
8th May 2015, 10:35 AM
as am I mate....
Are Davis Craig still helping to find the issue?
Are Davis Craig still helping to find the issue? I assume they are mate, I'll have to ask mark.
The new ones are working fine but we out of summer now and can't really test it in the conditions where they failed last time. I.e towing in 30 degrees for hours, etc.
NissanGQ4.2
8th May 2015, 05:12 PM
The new ones are working fine but we out of summer now and can't really test it in the conditions where they failed last time. I.e towing in 30 degrees for hours, etc.
Over heating issue, nothing to do with the fans itself is my mechanical answer *LMAO*
Over heating issue, nothing to do with the fans itself is my mechanical answer *LMAO* overheating of the motors on the fans or the vehicle engine?
It is not the vehicle engine overheating that's for sure because it was running cool as a cucumber prior to fail.
NissanGQ4.2
8th May 2015, 06:14 PM
overheating of the motors on the fans or the vehicle engine?
It is not the vehicle engine overheating that's for sure because it was running cool as a cucumber prior to fail.
Vehicle engine / radiator
If the motors on the fans were working with no issue when he first got them and only burnt out on a hot day I would lean towards them not being the issue to start with.
And your cool as a cucumber was only on a needle gauge which means nothing....
But as I said I'm no mechanic......will be interesting to find out there results
Vehicle engine / radiator If the motors on the fans were working with no issue when he first got them and only burnt out on a hot day I would lean towards them not being the issue to start with. And your cool as a cucumber was only on a needle gauge which means nothing.... But as I said I'm no mechanic......will be interesting to find out there results
It has nothing to do with the electronic motors on the fans? They are fine mate...
It's the plastic fan itself which has let go from the motor spigot nut moulded into the fan core.
NissanGQ4.2
17th July 2015, 06:07 PM
Any updates on this Andy???
Winnie
17th July 2015, 06:28 PM
You would not believe it I was looking for this thread today to ask the same thing but I could not find it!
Did you read my mind, Todd?
AB
17th July 2015, 06:54 PM
No news, never heard back gents???
AB
17th July 2015, 06:54 PM
No news, never heard back gents???
Current fans are working fine but time will tell in summer time I guess.
NissanGQ4.2
17th July 2015, 07:26 PM
You would not believe it I was looking for this thread today to ask the same thing but I could not find it!
Did you read my mind, Todd?
Yes I did poo bear, I'm a very talented man sometimes *L*
No news, never heard back gents???
That s!cks, would of been interesting to hear what they believed was the cause, maybe it was a faulty batch of fans and they never wanted 2 admit 2 it
NissanGQ4.2
24th November 2015, 04:01 PM
So I'm guessing as this thread hasn't been updated the new thermo fans are working a treat in this hot weather
AB
24th November 2015, 07:19 PM
So I'm guessing as this thread hasn't been updated the new thermo fans are working a treat in this hot weather work has been hectic to be honest mate but they are working fine with short distance.
Need to find time to haul a camper on a long trip in reasonable heat.
Might be a good excuse to head up the Murray soon me thinks ;)
Sir Roofy
24th November 2015, 07:43 PM
work has been hectic to be honest mate but they are working fine with short distance.
Need to find time to haul a camper on a long trip in reasonable heat.
Might be a good excuse to head up the Murray soon me thinks ;)
Come and join the oldies for some memorable times family fun and stories
AB
24th November 2015, 07:46 PM
Come and join the oldies for some memorable times family fun and stories where are you blokes going again?
Sir Roofy
24th November 2015, 07:54 PM
where are you blokes going again?
At the moment any where waiting on Bob to get back to me
AB
24th November 2015, 08:14 PM
At the moment any where waiting on Bob to get back to me Strathmerton.
I'll show a good spot and if anyone has a tinny to cross the river I guarantee cod ;)
NissanGQ4.2
28th April 2016, 06:23 PM
Any update on this AB?
threedogs
28th April 2016, 06:32 PM
Ive asked as well a while back maybe now MB is
a member we can get an idea on the cause
MB
28th April 2016, 09:33 PM
G'day Folks,
Wow, I just found out this specific thread existed, all 7 pages:-)
Thanks heaps for all your assistance to AB whilst I was a non member and having troubles roadside. I guess an update from MB is in order here, haha!
Unfortunately I'm still as stumped as we all are but can say this. Davies Craig were truly amazing, hand delivered 3 fans all the way out to Yarra Glen and took the others back to their base for their own investigations.
The ones in the car now were dated 4 weeks manufacture prior to their delivery.
The 3 ones prior were all dated quite closely around 1.5 to 2 years ago now.
Upon their awesome efforts in coming out to dropoff/collect I did query possibilities of a batch of 24v incorrectly labelled 12v but was assured not possible.
Not sure what else I can say but she's been running great and do honestly appreciate their and all your efforts especially Fletch, Cheers :-)
PS: There is a little method to my madness having removed the stock fan and mounting twin thermos side by side with a gap between. Leaves just enough room for the Harrop charger belt heading down below for when I win Tatts:-)
AGman
28th April 2016, 09:51 PM
You have 2 fans hooked up in parallel? When they spin they generated a voltage/current and they are feeding back into each other, put an individual relay on each motor so when they aren't on they are isolated from each other.
MB
28th April 2016, 10:02 PM
Thanks AGman, yep each fan runs back to its own 180amp relay and is now just recentally installed thermo controller by this ripper company from the USAhttp://www.nissanpatrol.com.au/forums/images/imported/2016/04/178.jpg
Sent from my iPhone using Tapatalk
MB
28th April 2016, 10:21 PM
Better pic below:
http://www.nissanpatrol.com.au/forums/images/imported/2016/04/179.jpg
Sent from my iPhone using Tapatalk
NissanGQ4.2
29th April 2016, 06:20 PM
Thanks for the update MB, shame Davies Craig never got back 2 you with what they believed 2 be the issue. Good 2 hear the new fans are working great
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