The "Tank" - Big, Grey and Ugly ..

[Clunk]

yeah I have the same trouble with my plug, keeps getting ripped off everytime I go up the powerlines.................... anyway Biggus Moddus, I've found somemore pics for ya .

Pic1 showing where he cut the bumper.
Pic 2 welded in a 10mm plate in place of the original bracket.
Pic 3 made up the new tube bar which is all bolt on
Pic 4 all sprayed up in matt black......... think I'd be more inclined to get it powder coated but just my opinion
Pics 5 & 6 all fitted up............ looks pretty good I reckon but I think I would have cut a couple of inches off the exhaust though

[growler2058]

Cool givin me alll sorts a thoughts mmmmmmm

[Bigrig]

yeah I have the same trouble with my plug, keeps getting ripped off everytime I go up the powerlines.................... anyway Biggus Moddus, I've found somemore pics for ya .

Pic1 showing where he cut the bumper.
Pic 2 welded in a 10mm plate in place of the original bracket.
Pic 3 made up the new tube bar which is all bolt on
Pic 4 all sprayed up in matt black......... think I'd be more inclined to get it powder coated but just my opinion
Pics 5 & 6 all fitted up............ looks pretty good I reckon but I think I would have cut a couple of inches off the exhaust though

You're a star clunk!!! thanks mate!!!

[Clunk]

You're a star clunk!!! thanks mate!!!

no worries at all mate.............glad to be of use for once hahahahahahaha

[Bigrig]

yeah I have the same trouble with my plug, keeps getting ripped off everytime I go up the powerlines.................... anyway Biggus Moddus, I've found somemore pics for ya .

Pic1 showing where he cut the bumper.
Pic 2 welded in a 10mm plate in place of the original bracket.
Pic 3 made up the new tube bar which is all bolt on
Pic 4 all sprayed up in matt black......... think I'd be more inclined to get it powder coated but just my opinion
Pics 5 & 6 all fitted up............ looks pretty good I reckon but I think I would have cut a couple of inches off the exhaust though

I think I'm sold on this setup - I like it!! Still have to do the chop chop, but keeping that centre piece is a great idea and as you said, it looks a treat ...

Thanks again mate!!

[DX grunt]

Nice on. You still get to keep your step to get into the boot.

[Bigrig]

And the process begins!!!!

Dhuck and I started stripping down the back end today to sort how, why, where etc for the rear chop and new bar work. Essentially got the rear bump stops off, the light assemblies out, mudguards off etc. After some deliberation and discussion, decided what height the chop should be (the photo with the green tape) and then looking at space etc at that height for the bar work, the mounts, the brace back to the chassis etc ... Gotta go get GQII tail light assemblies tomorrow to raise the indicators etc (my current ones are just blanks on the brake lights, no indicators etc), and then I can take the frames off holding my lights in place now.

We're planning on doing the cut and bottom frame next weekend, and then I'll start the bar work bending through the week.

I'll throw up more photos and info as I go (taking my time!!) and hopefully it'll end up looking half decent and very functional. Side note - truly amazed at how much the back end opens up with just the chrome bumper trims and mudguards gone!! Should be awesome after 'the chop'!!

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Thanks for the help you guys have sent through!! Fingers crossed it all turns out!! LOL!!!

[growler2058]

GO you good thing. Gettin the initial cut done RIGHT is almost therapuetic hahahahahahaha good onya mate!

[Bigrig]

GO you good thing. Gettin the initial cut done RIGHT is almost therapuetic hahahahahahaha good onya mate!

Thanks mate!! What thickness for the bottom plate you reckon?? 1.2mm be ample??

Going a 75mm top pipe, and similar to clunk's photos, going to have a 50mm pipe coming from the bottom near the tow bar end, but bend it up and wrap it around all the way directly under the top tube but tapered in slightly to follow the top to bottom line of the car. With me?? lol

Hopefully it'll turn out ok!!!

[DX grunt]

Thanks mate!! What thickness for the bottom plate you reckon?? 1.2mm be ample??

Going a 75mm top pipe, and similar to clunk's photos, going to have a 50mm pipe coming from the bottom near the tow bar end, but bend it up and wrap it around all the way directly under the top tube but tapered in slightly to follow the top to bottom line of the car. With me?? lol

Hopefully it'll turn out ok!!!

Resist the temptation to have a beer after a job well done. lol

[growler2058]

Thanks mate!! What thickness for the bottom plate you reckon?? 1.2mm be ample??

Going a 75mm top pipe, and similar to clunk's photos, going to have a 50mm pipe coming from the bottom near the tow bar end, but bend it up and wrap it around all the way directly under the top tube but tapered in slightly to follow the top to bottom line of the car. With me?? lol

Hopefully it'll turn out ok!!!

Rekon i got ya. Was watchin 4wdaction mag dvd today and grahams shorty got similar rekon thats the way i'll go but not 100% yet might wait till i c urs before i decide hahahahahahhaa

[Bigrig]

Rekon i got ya. Was watchin 4wdaction mag dvd today and grahams shorty got similar rekon thats the way i'll go but not 100% yet might wait till i c urs before i decide hahahahahahhaa

Haha!!! Fair enough too!! I sort of equate the chop to sky diving - jumping out of a perfectly good aircraft, cutting a perfectly good panel? Same in my books!!! But, I've done skydiving so that only leaves me one option!!! LOL

[Bigrig]

last photo - put the sub frame back on just to hold the rear lights till I get the new assemblies tomorrow ... held on with some wire!! Damn I'm professional!!! lmfao

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[big_fletch]

Looks good mate, isn't it fun customising vehicles Haha..
Coming along nicely, keep us updated

[Bigrig]

Looks good mate, isn't it fun customising vehicles Haha..
Coming along nicely, keep us updated

Will do boss - next weekend is the moment of truth - bit excited about getting some proper rear lights up top in the rear quarter panel also ... always moan about the fact the brake light was just a blank etc, so nice little bonus of doing this job ... as there'll be none down low once this gets fully underway!!

[big_fletch]

Will do boss - next weekend is the moment of truth - bit excited about getting some proper rear lights up top in the rear quarter panel also ... always moan about the fact the brake light was just a blank etc, so nice little bonus of doing this job ... as there'll be none down low once this gets fully underway!!

Will look awesome buddy, I love watching these DIY jobs Haha

[Bigrig]

Will look awesome buddy, I love watching these DIY jobs Haha

Love doing them, but have to admit, this one has me uneasy!! lol

[growler2058]

Love doing them, but have to admit, this one has me uneasy!! lol

got a teaspoon of cement here for ya mate hahahahahahahaha

[big_fletch]

got a teaspoon of cement here for ya mate hahahahahahahaha

Damn should have thought of that, I bought a whole bag for him LMFAO

[Bigrig]

got a teaspoon of cement here for ya mate hahahahahahahaha

Haha!! Yeah, yeah .. I'll harden up and just do it!!!

[big_fletch]

Love doing them, but have to admit, this one has me uneasy!! lol

Just don't think about, just do it lol.. In the words of Tony 'what's the worst that can happen' Haha

[growler2058]

Haha!! Yeah, yeah .. I'll harden up and just do it!!!

Mate no doubt about it it's scary sh1t its a big job to try weld it back up if it goes pear shaped!

[Clunk]

and let the games begin!!!!!!!!! hahahahahahaha, good on ya Biggus Moddus, here's to a top professional job. I'm sure it'll look bloody great mate.

[Bigrig]

Thanks lads!!! Here's hoping!!! LOL

[big_fletch]

and let the games begin!!!!!!!!! hahahahahahaha, good on ya Biggus Moddus, here's to a top professional job. I'm sure it'll look bloody great mate.

Exactly what clunk said, and think of the victory drinks when its all completed lol

[Dhuck]

I can see we will be having victory drinks if we succeed with the first cut. BTW I still want to use a 10 inch grinder

[growler2058]

I can see we will be having victory drinks if we succeed with the first cut. BTW I still want to use a 10 inch grinder

BAH go the full hog an get the gas axe out hahahahahhahahahahahahaaahhahahaha

[Dhuck]

BAH go the full hog an get the gas axe out hahahahahhahahahahahahaaahhahahaha

I did mention that one to him but wasn't up for it. lol

[GUtsy ute]

BAH go the full hog an get the gas axe out hahahahahhahahahahahahaaahhahahaha

Only way to go!!!!lol

[Bigrig]

I did mention that one to him but wasn't up for it. lol

You won't even take the stickers off your car and yet you want to rip mine to pieces!! Can't wait till we start on yours!! lol

[Dhuck]

Apart from sticker removal what else is there to do

[Bigrig]

Apart from sticker removal what else is there to do

Oh that's right ... it was all done before you got it by someone else!!!! LOL

[growler2058]

Apart from sticker removal what else is there to do

how about a ute conversion????????????????

[Dhuck]

how about a ute conversion????????????????

The boss won't allow that one. But I would love that.

[Bigrig]

The boss won't allow that one. But I would love that.

Me too!! Get that 10 inch grinder ready!!! LOL

[Warnie]

Thanks clunk for the pics, I will be going with this setup when I do mine also.

good stuff scotty with getting the ball rolling. Its the hard part. Ill have to come and have a look at yours before I do mine, maybe have a quiet beer or 2. It won't be happening for a little while though (3 months) so we should be all taught trim and terrific by then lol.

[Bigrig]

Thanks clunk for the pics, I will be going with this setup when I do mine also.

good stuff scotty with getting the ball rolling. Its the hard part. Ill have to come and have a look at yours before I do mine, maybe have a quiet beer or 2. It won't be happening for a little while though (3 months) so we should be all taught trim and terrific by then lol.

Too easy mate!!

[Ben-e-boy]

Apart from sticker removal what else is there to do
I do believe you dont have enough steel work hahaha

[Ben-e-boy]

And the process begins!!!!

Dhuck and I started stripping down the back end today to sort how, why, where etc for the rear chop and new bar work. Essentially got the rear bump stops off, the light assemblies out, mudguards off etc. After some deliberation and discussion, decided what height the chop should be (the photo with the green tape) and then looking at space etc at that height for the bar work, the mounts, the brace back to the chassis etc ... Gotta go get GQII tail light assemblies tomorrow to raise the indicators etc (my current ones are just blanks on the brake lights, no indicators etc), and then I can take the frames off holding my lights in place now.

We're planning on doing the cut and bottom frame next weekend, and then I'll start the bar work bending through the week.

I'll throw up more photos and info as I go (taking my time!!) and hopefully it'll end up looking half decent and very functional. Side note - truly amazed at how much the back end opens up with just the chrome bumper trims and mudguards gone!! Should be awesome after 'the chop'!!

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Thanks for the help you guys have sent through!! Fingers crossed it all turns out!! LOL!!!

I cant wait to see the finished product and I cant wait for land cruiser park lookin good scotty

[Bigrig]

I cant wait to see the finished product and I cant wait for land cruiser park lookin good scotty

Thanks mate - fingers crossed and looking forward to cruiser park also!

[AB]

Hiya Scotty, I just read your reply about the LED interior lights that you put in for your GQ and had pics here...

Do you know what page the pics are in this maze of a thread...lol...Dont go looking for it, just if you happen to know whereabouts it is thats all..

[Bigrig]

Hiya Scotty, I just read your reply about the LED interior lights that you put in for your GQ and had pics here...

Do you know what page the pics are in this maze of a thread...lol...Dont go looking for it, just if you happen to know whereabouts it is thats all..

Post number 273!!! LOL

And because they are so bright, I removed the far back one and replaced with a larger unit with a switch so I have light when I open the rear barn doors (no sensor on them for the interior lights) - I'll go take a happy snap of that also and put it up.

[AB]

Wow, there bloody bright...haha...SOLD!

[Bigrig]

And this is the one in the back:

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First photo switched off so you can see it, as it's too bloody bright when on to photo. The second shot is just that light (no other interior lights) and how much it lights it up.

[big_fletch]

And this is the one in the back:

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First photo switched off so you can see it, as it's too bloody bright when on to photo. The second shot is just that light (no other interior lights) and how much it lights it up.

Gotta love these new LEDS don't ya, they are incredibly bright and look awesome as

[AB]

That's what I need...I could barely read the maps the other night in the car!!!

[Clunk]

That's what I need...I could barely read the maps the other night in the car!!!

but what ever happened to you fancy smancy Icandoitall I-Phone???????? lol

[Bigrig]

Got the new rear tail lights wired up and on this morning. Picked up the pipe, 6mm plate, and pre-made bends for the barwork and assorted goodies to do the job ... no looking back now ... Can't wait!! (dhuck has already told me I'm impatient!!! lol).

Will take plenty of progress piccies ... fingers firmly crossed!!

[growler2058]

Got the new rear tail lights wired up and on this morning. Picked up the pipe, 6mm plate, and pre-made bends for the barwork and assorted goodies to do the job ... no looking back now ... Can't wait!! (dhuck has already told me I'm impatient!!! lol).

Will take plenty of progress piccies ... fingers firmly crossed!!

Cool mate cant wait to see it. Ive got my tube and just need to get out to a mates w/shop to get it bent up and welded

[Sir Roofy]

Got the new rear tail lights wired up and on this morning. Picked up the pipe, 6mm plate, and pre-made bends for the barwork and assorted goodies to do the job ... no looking back now ... Can't wait!! (dhuck has already told me I'm impatient!!! lol).

Will take plenty of progress piccies ... fingers firmly crossed!!

now you will have to watch the extra wieght +fuel

[Bigrig]

Cool mate cant wait to see it. Ive got my tube and just need to get out to a mates w/shop to get it bent up and welded

I ended up buying straight tube and separate pre-fab bends - they are a lot tighter radius than I could get them, and no press marks on the metal (looks like a good mandrel bend). Going to weld these onto the straight tube which will also reduce chance of bending improperly and having both sides slightly different ... I wanted to do the bends, but I want it as symmetrical as possible also, so erred on the side of caution for this one.

[Bigrig]

now you will have to watch the extra wieght +fuel

Too right mate - lucky I kept those poly air bags in the rear suspension when I swapped it over ... they'll be a saviour - barwork, fuel, and the towball weight of the camper itself ...

[Bigrig]

The pipe and pre-cast bends ..

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[Sir Roofy]

The camper shouldnt be to much of a worry but then i guess you need more gear than we would

[Bigrig]

The camper shouldnt be to much of a worry but then i guess you need more gear than we would

About 25kgs down weight on the tow tongue.

[Sir Roofy]

about 25kgs down weight on the tow tongue.

you can change that by reassesing what you realy need to take
but takes a lot of humming and harring

[growler2058]

The pipe and pre-cast bends ..

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Bloody oath they look the goods, what size pipe are ya using ie the larger one. I was gunna hire a bender but 1 dont trust myself and 2 the contractor on site i get on well with and has offered to bend n weld for me so just gotta find the time to get out there!

[Bigrig]

you can change that by reassesing what you realy need to take
but takes a lot of humming and harring

Not really - it's just a heavy front end due to having the second tyre, second gas bottle, storage box, etc on the front. As well as the long draw bar .... packed pretty well, but would only make a few kilos difference no matter how it was packed as I can't put a lot of weight behind the wheels due to the kitchenette.

So sad ... lol ... love that camper though!!!!

[Bigrig]

Bloody oath they look the goods, what size pipe are ya using ie the larger one. I was gunna hire a bender but 1 dont trust myself and 2 the contractor on site i get on well with and has offered to bend n weld for me so just gotta find the time to get out there!

The larger outer measurement is 60mm - I think the smaller one is about 48mm ...

[Sir Roofy]

not really - it's just a heavy front end due to having the second tyre, second gas bottle, storage box, etc on the front. As well as the long draw bar .... Packed pretty well, but would only make a few kilos difference no matter how it was packed as i can't put a lot of weight behind the wheels due to the kitchenette.

So sad ... Lol ... Love that camper though!!!!

there tops mate love ours to but havnt got the slide out kitchen
jane didnt want one so that was a bonus forme

[Dark 1]

Not really - it's just a heavy front end due to having the second tyre, second gas bottle, storage box, etc on the front. As well as the long draw bar .... packed pretty well, but would only make a few kilos difference no matter how it was packed as I can't put a lot of weight behind the wheels due to the kitchenette.

So sad ... lol ... love that camper though!!!!

We had the camper for a few years & can attesdt to the weight of the unit. She aint light but damn she can take some rough stuff. Can't wait to see some shots of her behind the Tank.

[big_fletch]

Good to hear rear bar is coming along nicely mate, not long now till its all finished Haha

[Bigrig]

We had the camper for a few years & can attesdt to the weight of the unit. She aint light but damn she can take some rough stuff. Can't wait to see some shots of her behind the Tank.

They're coming boss - goes in Thursday to get the Anderson plug out the back and the trailer plugs moved up on top of the alloy centre piece - will get a happy snap then!!

[Bigrig]

Good to hear rear bar is coming along nicely mate, not long now till its all finished Haha

How true!! Cutting tomorrow/Thursday and getting the bottom plate on the quarter panels welded on Friday ... do up the bar work on the weekend, prime and paint early next week, and hopefully ready in time for the cruiser park trip!!!

[Sir Roofy]

How true!! Cutting tomorrow/Thursday and getting the bottom plate on the quarter panels welded on Friday ... do up the bar work on the weekend, prime and paint early next week, and hopefully ready in time for the cruiser park trip!!!

take a deep breath relax mmmmmmmmmmmmmmmmmm now repeat then cut

[Bigrig]

take a deep breath relax mmmmmmmmmmmmmmmmmm now repeat then cut

Measure twice, cut once, take my time ... check, check annnnd check!!! lol

[Sir Roofy]

Measure twice, cut once, take my time ... check, check annnnd check!!! lol

thats it mate all the best with it

[Bigrig]

thats it mate all the best with it

Thanks boss ... here's to hoping!! lol

[growler2058]

Measure twice, cut once, take my time ... check, check annnnd check!!! lol

and pull ur lume outa the way or you WILL cut it more so the drivers side. Also it would be alot easier to drill a hole in the side of the inner guard to pull the lume back through before you weld the bases on. and remember most importantly dont F!@K it up hahahahahahahahahaha:blowup:

[Bigrig]

and pull ur lume outa the way or you WILL cut it more so the drivers side. Also it would be alot easier to drill a hole in the side of the inner guard to pull the lume back through before you weld the bases on. and remember most importantly dont F!@K it up hahahahahahahahahaha:blowup:

Hahaha ... wiring loom already done mate (this morning) and somethings bound to f:ck up, but I'll be sure not to post those moments!!! lmfao!!!

[Bigrig]

Hey Gav

Going to cut the cow catchers off tomorrow ... just them though, the rest is a joint effort! And by 'joint effort' I mean you!!! LOL ... just thought there is no reason they can't go whilst I'm in the cutting mode!!

[Bigrig]

Well, spontaneity is the spice of life apparently ... soooo ... Whilst waiting for the rig today at the auto sparky, I ventured into Redlands 4WD to see what 'toys' I should be getting ...

I am now the proud owner of a complete set of Ironman rear shelves/drawer system!!! lol

Centre section arrives next week, and the side sections are on back order, so I'll stick it in next Wednesday/Thursday .... how excitement!!!! lol

Impetuous little boy!!! lmfao

[big_fletch]

Well, spontaneity is the spice of life apparently ... soooo ... Whilst waiting for the rig today at the auto sparky, I ventured into Redlands 4WD to see what 'toys' I should be getting ...

I am now the proud owner of a complete set of Ironman rear shelves/drawer system!!! lol

Centre section arrives next week, and the side sections are on back order, so I'll stick it in next Wednesday/Thursday .... how excitement!!!! lol

Impetuous little boy!!! lmfao

Haha good to hear all coming along nicely.. Remember Pics when fitted mate

[DX grunt]

Well, spontaneity is the spice of life apparently ... soooo ... Whilst waiting for the rig today at the auto sparky, I ventured into Redlands 4WD to see what 'toys' I should be getting ...

I am now the proud owner of a complete set of Ironman rear shelves/drawer system!!! lol

Centre section arrives next week, and the side sections are on back order, so I'll stick it in next Wednesday/Thursday .... how excitement!!!! lol

Impetuous little boy!!! lmfao

Hope your telling Tank what you're doing? The new makeover is probably quite a shock, you know.

[Bob]

Well, spontaneity is the spice of life apparently ... soooo ... Whilst waiting for the rig today at the auto sparky, I ventured into Redlands 4WD to see what 'toys' I should be getting ...

I am now the proud owner of a complete set of Ironman rear shelves/drawer system!!! lol

Centre section arrives next week, and the side sections are on back order, so I'll stick it in next Wednesday/Thursday .... how excitement!!!! lol

Impetuous little boy!!! lmfao


another few Litres per Hundred of Fuel. LOL

[Sir Roofy]

another few litres per hundred of fuel. Lol

thats what i was thinking bob
when the fridge goes in another litre

[DX grunt]

Scotty's losing weight. Tank will appreciate the lighter load. lol

[Bigrig]

Scotty's losing weight. Tank will appreciate the lighter load. lol

Hahaha!!!! I figure I've lost about half the weight of the rear bar setup so far, not sure if I can lose enough to offset everything though!!! LOL

Not much to look at, but some shots of the rear plugs up on top of the step now ...

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[big_fletch]

Plugs look good there mate, will avoid damage as well.. Nice neat job

[Bigrig]

Plugs look good there mate, will avoid damage as well.. Nice neat job

That's it mate - no more damage ... I had to replace the flat 7 pin connector as a couple of wires had pulled from it, and when they opened it, it was pretty corroded anyway ...

[GUtsy ute]

Hey Gav

Going to cut the cow catchers off tomorrow ... just them though, the rest is a joint effort! And by 'joint effort' I mean you!!! LOL ... just thought there is no reason they can't go whilst I'm in the cutting mode!!

Nothing like the power of an angle grinder in the fist!!!
Give it heaps, and we'll pretty it up on modification day!!

[big_fletch]

That's it mate - no more damage ... I had to replace the flat 7 pin connector as a couple of wires had pulled from it, and when they opened it, it was pretty corroded anyway ...

Yep 4wd's and plugs on the outside of a vehicle do not mix, replace a shipload at work..
Love the plastic split tube and brackets, should be an Auto-elec mate LMFAO

[AB]

Good idea mate, Ive only had bluey a short while and already ive jammed the 7 pin in muddy clay...lol

[Dark 1]

Looking good buddy, rear draws are one of those must have mods in my mind. Of course you know we MUST have photos.

[Bigrig]

Started the barwork today - impatient!!! lol

Cut and have mounted the passenger side bracket and first piece of top tube to start lining things up from and tack as I go etc ...

Gangs of fun!!!!

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Placed the bumper stop back on (just sitting there) and will need to do something with this gap - not overly concerned with it just yet though ...

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Top tube position from the bracket - still let's me get at the bolts (which I've cleaned up and coated with anti-seize ...

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[growler2058]

Shes comin together mate exciting times to come! Are ya gunna be there when Tank goes under the chop?

[Bigrig]

Shes comin together mate exciting times to come! Are ya gunna be there when Tank goes under the chop?

Thanks mate - yep, will be the support person when the knife gets taken to him!! lol ... pretty excited about it now ... dhuck is coming over tomorrow also, so we should be able to knock out the bar work this weekend at least ready for final fitting after the chop chop ...

EDIT: painting it 'pot belly' black!!

[big_fletch]

Thanks mate - yep, will be the support person when the knife gets taken to him!! lol ... pretty excited about it now ... dhuck is coming over tomorrow also, so we should be able to knock out the bar work this weekend at least ready for final fitting after the chop chop ...

EDIT: painting it 'pot belly' black!!

Sounds good mate, can't wait to see how it turns out

[Bigrig]

Couple more progress shots (not much progress though!! lol). Have just tacked the top bar on to get the angle for the bottom tube ... at the join on the corner, both tubes run down the car together with the outer edge of the smaller one sitting about 30mm inside the outer edge of the larger tube to sort of 'taper' it in line with the body and not look too boxy ...

Tomorrow is another day, so the welder has been put away for today!!

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Holding the bottom tube just to give you the idea of where it runs from/to ... pretty stoked that my angle cut to the mounting plate (by hand with the angle grinder) was bloody spot on!!! Miracles will never cease!!! lmfao

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[growler2058]

Thats comin on reeeel nice. What if anything are you gunna put in the open ends mate

[Sir Roofy]

Couple more progress shots (not much progress though!! lol). Have just tacked the top bar on to get the angle for the bottom tube ... at the join on the corner, both tubes run down the car together with the outer edge of the smaller one sitting about 30mm inside the outer edge of the larger tube to sort of 'taper' it in line with the body and not look too boxy ...

Tomorrow is another day, so the welder has been put away for today!!

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Holding the bottom tube just to give you the idea of where it runs from/to ... pretty stoked that my angle cut to the mounting plate (by hand with the angle grinder) was bloody spot on!!! Miracles will never cease!!! lmfao

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comming together nice mate,gloss is a bit shiney tho lol

[Bigrig]

Thats comin on reeeel nice. What if anything are you gunna put in the open ends mate

Was thinking about that today, and open to suggestions, however I thought about using that Selley's foam gap filler stuff ... spray it in, let it harden, rough chisel to shape, lightly sand and then spray black as well. It is pretty hardy stuff, and it allows for some movement, but if it flakes out over time, just resprayed and touch up again.

I thought a piece of industrial rubber also (the thick stuff with stitching through the guts for strength) - cut to shape etc, but no real way of getting it to stay in place ....

Those mounts are going to have the corners taken off and rounded also.

Thoughts??

[growler2058]

I got high pressure pvc blank ed but its being a bit of a prik to get on i like your idea i got sh1tloads of expension foam im sold on that idea might go do it now

[Bigrig]

I got high pressure pvc blank ed but its being a bit of a prik to get on i like your idea i got sh1tloads of expension foam im sold on that idea might go do it now

Let me know how it works then!!!!! LMFAO!!!!

[big_fletch]

Coming along nicely mate, I like the foam idea for the ends as well.. It's pretty rock solid when its dry as well

[Bigrig]

Coming along nicely mate, I like the foam idea for the ends as well.. It's pretty rock solid when its dry as well

Yeah, my only concern was too solid, but according to the website, it allows expansion and contraction for home timber usage, so figure it would do the trick on this as well - just hope it bonds well enough to steel ... again, states that it does, but think that's for 'stationary' usage around windows and the like, not on a fourbie getting flogged around the bush!! lol

[growler2058]

Let me know how it works then!!!!! LMFAO!!!!

I got 2 cans in the shed n they a bit old and wouldnt squirt properly sooooo i pulled the spout off and rammed it in a zoooosssshhhhhhhhh got it everywhere my fingers are all covered in the stuff. hahahahaha ill let you know tomorrow how the experiment went

[Bigrig]

I got 2 cans in the shed n they a bit old and wouldnt squirt properly sooooo i pulled the spout off and rammed it in a zoooosssshhhhhhhhh got it everywhere my fingers are all covered in the stuff. hahahahaha ill let you know tomorrow how the experiment went

Excellent mate!! It'll bubble etc, but I've used it on the house, and just chiseled a rough shape (sharp chisel), and then sand to finish ..

Good luck with it and hopefully I've steered you down the right path!! lol

[YNOT]

A bit more mucking around but I'd be welding a single plate over the ends of both tubes to join the together if you know what I mean.

Tony

[Bigrig]

A bit more mucking around but I'd be welding a single plate over the ends of both tubes to join the together if you know what I mean.

Tony

On the sides??

[YNOT]

On the ends of the tubes where they face forwards.

Tony

[Bigrig]

On the ends of the tubes where they face forwards.

Tony

Thought about that, but going to use black plugs that can be removed if needed and clean them out/respray kill rust in there - putting a "joining plate" on the inside of them to strengthen, then running a support arm back to the chassis (running from the bar, east/west across the car back to chassis) - with me??

[Dark 1]

Looking good buddy keep up the good work.

[Bigrig]

Looking good buddy keep up the good work.

Tough when you've got to resort to doing the work yourself just to mingle with the other rigs on here ... there used to be an awesome setup floating about, you might remember it .. I think it was called Tuf42, but haven't seen him for a while though ... lmfao

[Dark 1]

Tough when you've got to resort to doing the work yourself just to mingle with the other rigs on here ... there used to be an awesome setup floating about, you might remember it .. I think it was called Tuf42, but haven't seen him for a while though ... lmfao

Agh, i think he's gone to the DARK SIDE.

[MudRunnerTD]

Looking good there.

Hey congratulations to you! Your build just became the most view build on this forum....lol took a year but nice work..;) I'm still 40 pages behind you though! lol.

Now back to your bar....

looks a treat. I am a bit lost as to where you were looking to spray the expansion foam? as i read it the same as Tony that you were going to fill the ends in facing forward and sand them off? but your reply to Tony indicated that you are going to cap them?

I am with Tony, i would be welding a plate on them, you have the welder out so it is no boggy and would finish it off much nicer! And, You never need to go back in there again! the caps would be pointless? you have no need to access that space?

I relation to the Expanding foam...

I use an industrial grade polymer Resin very similar to the "Expanda Foam" for work every day. http://www.uretek.com.au/pages/home.asp The difference between what you get in a can and what i use is immense but the similarities will be enough to give you some guidance.

You will find that its not UV stable and will break down over time exposed to the elements.
Being exposed you may also experience some shrink back and although you will finish it nicely it may shrink back over time and look kinda crappy for that application.

It has a fairly high compressive strength but bugger all sheer strength ie. you will poke a stick into it really easily.
The material out of a can will have a very high free rise expansion and a very low free rise density. ie. it will be fluffy, holey and crappy once you crack through the crust. Its primary aim is as a VOID filler. It does this well at a domestic level.

Its a great insulator and will help with boyancy but as an exposed end barrier ??? Nah! it aint gunna do that. ;)

Weld plates on i reckon. thats what i did.

[MudRunnerTD]

I got 2 cans in the shed n they a bit old and wouldnt squirt properly sooooo i pulled the spout off and rammed it in a zoooosssshhhhhhhhh got it everywhere my fingers are all covered in the stuff. hahahahaha ill let you know tomorrow how the experiment went

Well that kinda sux!.

You would have found it to be a bloody mess! lol Thats funny. Kinda!

If you got it on your clothes it is NEVER coming off.

Expanding foam is not something you should be playing around with without proper PPE which at a minimum should be nitrile gloves and safety glasses.

The activating agent is Isocyanate and it is very nasty stuff.

Your hands will likely be stained for a few days and it will wear off over time. Use a bit of Solvol but you will likely still have some residue for a day or 2.

Glove up!

Anyone using this stuff in the future for any application should Always Glove Up and wear Splash Proof Eyewear. It IS NASTY Stuff.

[Clunk]

nice start to the proceedings Scotty, looking forward to seeing the end results mate.................... I'm with Tony and MR with welding up the Pipes facing forward, will look much neater...............

[Bigrig]

Looking good there.

Hey congratulations to you! Your build just became the most view build on this forum....lol took a year but nice work..;) I'm still 40 pages behind you though! lol.

Now back to your bar....

looks a treat. I am a bit lost as to where you were looking to spray the expansion foam? as i read it the same as Tony that you were going to fill the ends in facing forward and sand them off? but your reply to Tony indicated that you are going to cap them?

I am with Tony, i would be welding a plate on them, you have the welder out so it is no boggy and would finish it off much nicer! And, You never need to go back in there again! the caps would be pointless? you have no need to access that space?

I relation to the Expanding foam...

I use an industrial grade polymer Resin very similar to the "Expanda Foam" for work every day. http://www.uretek.com.au/pages/home.asp The difference between what you get in a can and what i use is immense but the similarities will be enough to give you some guidance.

You will find that its not UV stable and will break down over time exposed to the elements.
Being exposed you may also experience some shrink back and although you will finish it nicely it may shrink back over time and look kinda crappy for that application.

It has a fairly high compressive strength but bugger all sheer strength ie. you will poke a stick into it really easily.
The material out of a can will have a very high free rise expansion and a very low free rise density. ie. it will be fluffy, holey and crappy once you crack through the crust. Its primary aim is as a VOID filler. It does this well at a domestic level.

Its a great insulator and will help with boyancy but as an exposed end barrier ??? Nah! it aint gunna do that. ;)

Weld plates on i reckon. thats what i did.

Thanks champion - going to have a go at playing up the ends of those bars - you and Tony have been very convincing!!! LOL!!

Not sure what to do with that space yet (between the plate and the black rubber bump stop on the back end) but no doubt will think of something ...

[Bigrig]

nice start to the proceedings Scotty, looking forward to seeing the end results mate.................... I'm with Tony and MR with welding up the Pipes facing forward, will look much neater...............

Ok, ok, ok ... lol ... I will weld up the ends!!! lmao

Thanks boss!

[Bigrig]

Well ... what a day ... have all the bar work done - just need to rip them back off tomorrow and grind down the welds etc - can't finish them until the chop is done to the quarter panels on Monday [have to wait till it's cut to be able to put the side support bars back to the chassis], and once that is done, will paint them up and stick em on permanent like!!! lol So still some work to do yet, but these shots will give you the idea ... should look awesome once cleaned up, painted and with the rear chop chop done!

Thanks dhuck for your little japanese like hands - invaluable!! LOL - You were a great help mate, greatly appreciated!!!

Top bar - 60mm OD tube - set and aligned to allow us to measure up the angle etc for the bottom tube [48mm OD]
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Both plates attached, and top bars welded in place ..
4987

Passenger side bar work done ...
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Another shot with the rear bumper rubbers placed back on to show how they'll sit - couldn't get two of the bolts out that snapped the other day [bent the ezy out!!], so will need to get them drilled out and re-tapped.
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Both bars complete [with the bumper rubbers again just sitting in place to give an idea of the look]
4991

So far, so good ... thoroughly worth doing yourself if you get the chance. Will post up some pre and post chop chop shots on Monday once done, and then get the brace/support bars done to hold the sides in place and paint those bad boys up and install once and for all ...

[growler2058]

Looks supa cool mate!! Was it the bottom bolts that snapped. I snapped one of mine so drilled both bottoms out all the way to the other side and put longer bolt in.

[Dark 1]

Top stuff buddy, i'll have to start some more mods on my old girl to catch up. lol.

[Bigrig]

Looks supa cool mate!! Was it the bottom bolts that snapped. I snapped one of mine so drilled both bottoms out all the way to the other side and put longer bolt in.

Both bolts on the passenger stopper - the drivers side ones came out a treat. Good idea just to drill them through and put longer bolts on - easier and cheaper too!!! lol

[Bigrig]

Top stuff buddy, i'll have to start some more mods on my old girl to catch up. lol.

Schyeah!!! Right!!! lol

[growler2058]

I rekon you can get to the top nut as well so might be a cheaper option

[Bigrig]

I rekon you can get to the top nut as well so might be a cheaper option

Yeah mate - can reach both, so that's the go. Thanks a million!!!

[Clunk]

looking pretty good so far mate, ever thought about tapering the ends of the pipes to mimic the contour of the rear wheels? You can tell me to buggah off if you like !!!! hahahahaha

[Bigrig]

looking pretty good so far mate, ever thought about tapering the ends of the pipes to mimic the contour of the rear wheels? You can tell me to buggah off if you like !!!! hahahahaha

Haha! Yeah, thought about it, but to be honest, it's a GQ! They're boxy in shape and if it was a GU with sleeker lines, I would, but thought I'd keep it in the same 'theme' ...

Just my thoughts ...

[Clunk]

Haha! Yeah, thought about it, but to be honest, it's a GQ! They're boxy in shape and if it was a GU with sleeker lines, I would, but thought I'd keep it in the same 'theme' ...

Just my thoughts ...

hahaha yes, they're boxy....... but they're good.

[Bigrig]

hahaha yes, they're boxy....... but they're good.

Too right there old mate!!

[Bigrig]

First coat of paint on the bars after cleaning up the welds etc ... very excited - they're going to look great me thinks!!

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[growler2058]

First coat of paint on the bars after cleaning up the welds etc ... very excited - they're going to look great me thinks!!

5005

5006

5007

MMMMM Me thinks so too!! Is that shine i see there hahahahahahaha

[Bigrig]

MMMMM Me thinks so too!! Is that shine i see there hahahahahahaha

Haha!!! Yeah brother! Only coz it's wet!! Promise!! Just ran the heat gun over it and it dries with a mat finish - I'll upload another just so you know I haven't told porkies!! lol

[Bigrig]

Matt finish ... lol ... ish!!

5011

[Bob]

Hi Scotty. Did you contemplate getting them Powder Coated ??. They would look fantastic but not sure about chips. Would resist scratching

[Bigrig]

Hi Scotty. Did you contemplate getting them Powder Coated ??. They would look fantastic but not sure about chips. Would resist scratching

Sure have mate ... dunno (I've started painting them like a dill !! lol) .... Would look good and powder coat would be chip and scratch resistant - certainly more so than paint!!

[growler2058]

Matt finish ... lol ... ish!!

5011

Excellant mate looks reeeeeel nice!

[Dhuck]

I think I did a bloody great job. lol

[growler2058]

I think I did a bloody great job. lol

Yes you did!!! hahahahahahahaha

[Bigrig]

I think I did a bloody great job. lol

Do you want a slap? Or for me to tell the angle grinder story?? LMFAO ...

Your help was invaluable mate!!

[Dhuck]

I have to have a dig from time to time big fella. You consistantly dig you, you, you (family friendly comments fail me). Seriously we did good. But you are sill impatient. You still have more welding on them to do before painting.

[Bigrig]

I have to have a dig from time to time big fella. You consistantly dig you, you, you (family friendly comments fail me). Seriously we did good. But you are sill impatient. You still have more welding on them to do before painting.

Dig? I'll dig a hole and put you in it if you keep up this insolence!!! lmfao

Yep - ever impatient - but not painting the ends where the weld is going - already measured it up, comes back perfectly to that tow bar mount on the chassis!! What a fluke!! LOL

[growler2058]

Angle grinder story angle grinder story dont tease tell the angle grinder story hahahahhahaha

[Bigrig]

Angle grinder story angle grinder story dont tease tell the angle grinder story hahahahhahaha

Go on dhuck - you tell your version first .... then I'll tell the truth!!! LOL!!

[Dhuck]

I stuffed a cut













From Scotty's poor inconsistant marking with a lead pencil on black steel

[Bigrig]

I stuffed a cut













From Scotty's poor inconsistant marking with a lead pencil on black steel

Hahahaha!!!!! Is that what happened little fella??? Want to rethink that one??? LOL!!!

[timbar]

Well Im Listening ...............What Happend Really ......the Truth Guys ????

[growler2058]

Cmon do tell both versions then we can judge hahahahahahahahahahahahahahahaha

[Dhuck]

Hahahaha!!!!! Is that what happened little fella??? Want to rethink that one??? LOL!!!

Nope I am happy with that thanks mate. I admitted my mistake. I stuffed a cut, but it didn't matter anyway, we had to get the right angle on the bar and my mistake made it easier.

[growler2058]

HAHAHHAHAHAHAHAHA ya can settle it with a LOW CARB beer hahahahahaha damn angle grinders can be very unforgiving!

[Bigrig]

Nope I am happy with that thanks mate. I admitted my mistake. I stuffed a cut, but it didn't matter anyway, we had to get the right angle on the bar and my mistake made it easier.

Hahaha .. yeah, it was 'spot on'!! We didn't have to bend sh!t out of it so I could weld it in place at all .. did we?? LOL

Apparently the cut was meant to be 400mm long and being the b@stard I am (according to dhuck), I put one of the marks at 405mm just to make him look bad!!! lmao

BUT!! I'll say again - couldn't have done it without ya mate - definitely needed both sets of hands!!

[Clunk]

piccies, did ya get piccies as proof ???????? That will settle it!!! hahahaha

[Bigrig]

Well, done what I can today until the chop chop tomorrow ... Couple of coats of paint baked with the little hand held heat gun, drilled out those two bolts and cleaned up the threads (and whacked some anti-seize in them), cleaned up the bolts that are going back on, and measured up the bar work for the support arms (to be cut and welded in place on Tuesday ... it's getting there ... should be on Wednesday and the wide centre section of the shelf/drawer system goes in Thursday (side sections 4 weeks away!! Bugger!!) ... Tank is getting a bunch of lovin at the moment!!!

Kills me thinking of what's 'still' to be done - new rims, new tyres, engine rebuild with super charger, front bar customizing and powder coat, rock sliders, rear window frames and rubbers ... hope it holds it's resale value!!!! LMFAO!!!

All fun and games, but loving it ... going to have to export this thread somehow and turn it into a 'coffee table' magazine!! lol

[Bigrig]

piccies, did ya get piccies as proof ???????? That will settle it!!! hahahaha

Haha!! Nope - not quite that cruel ... that said, it was a 4" angle grinder - that's a pretty big power tool in dhucks little hands!! LOL!!!

[Clunk]

Haha!! Nope - not quite that cruel ... that said, it was a 4" angle grinder - that's a pretty big power tool in dhucks little hands!! LOL!!!

should have purchased a Dremmel specially for Dhuck mate!!!!!!!!! hahahahaha

[Bigrig]

should have purchased a Dremmel specially for Dhuck mate!!!!!!!!! hahahahaha

Haha ... Nah, he did better than alright with my dodgy gear!!!

[Dhuck]

Not that I actually did much but be a 2nd pair of hands and cut a bit of pipe before we buggered both cutting wheels on the pipe cutter. Don't let us borrow your tools. We use, we break but we do give them back. lol

[growler2058]

May be slow but.....................gees ya ruff hahahahahahahahahah

[Dhuck]

Would have been easier with a cut off saw. But I guess you have to work with what ya got. Although the pipe cutter was cutting beautiful till the wheel broke.

DhuckRig Industries. You Mod Them, We Bodge Them.

[Bigrig]

Would have been easier with a cut off saw. But I guess you have to work with what ya got. Although the pipe cutter was cutting beautiful till the wheel broke.

DhuckRig Industries. You Mod Them, We Bodge Them.

Hahaha!! DhuckRig!!! Bring it to us and we'll make it up as we go!! lol

[timbar]

Hahaha!! DhuckRig!!! Bring it to us and we'll make it up as we go!! lol

thats the only way to do it isnt it ???? hahahahaha

[Bigrig]

thats the only way to do it isnt it ???? hahahahaha

LOL!!! Well, it's what happened this time!! Fail to plan, plan to fail so they say ... not this time around fortunately!!

[timbar]

well i see it if there was no plan then there is no fail cause there was NO PLAN so is all good ...hahahahahaha just an outcome whether it be good or bad is the only factor hahaha

[Bigrig]

Well, the big day has arrived - chop chop for Tank!! He hasn't said anything, but I reckon he's nervous! LOL

I know I am!!!! lmao

Hopefully should have it back late this arvo and will post up some shots of the "big snip"!!!

[big_fletch]

Well, the big day has arrived - chop chop for Tank!! He hasn't said anything, but I reckon he's nervous! LOL

I know I am!!!! lmao

Hopefully should have it back late this arvo and will post up some shots of the "big snip"!!!

Don't worry, I'm sure 'Tank' is putting on a brave face Haha..
Hope all goes well mate, should look great when all finished

[Bigrig]

Don't worry, I'm sure 'Tank' is putting on a brave face Haha..
Hope all goes well mate, should look great when all finished

I reckon so old mate!! Very excited!! Yet still feel like being sick!! LOL ....

[Warnie]

Good luck man, don't be too scared. I cut into Elizabeth yesterday and it just felt right.

[growler2058]

Cant wait anutha troll with an @rse lift hahahahahaha

[Bigrig]

Cant wait anutha troll with an @rse lift hahahahahaha

Nip and tuck!!! I can't wait either ... just dropped it off, and the bloke said it might be tomorrow morning to get it back. I played on the "ahh mate, you know, four kids to drop off for school, etc" ... "reckon you could do it today like we discussed and I'll throw a carton your way?" ...

Picking it up this arvo!!! lmfao

Good lads!!!

[growler2058]

Nip and tuck!!! I can't wait either ... just dropped it off, and the bloke said it might be tomorrow morning to get it back. I played on the "ahh mate, you know, four kids to drop off for school, etc" ... "reckon you could do it today like we discussed and I'll throw a carton your way?" ...

Picking it up this arvo!!! lmfao

Good lads!!!

Could build the universe on the back of boxes of beer

[Bigrig]

Outstanding is all I can say!! For the price quoted, I'm dead set stoked with the job ... will complete the rear bars tomorrow, clean them up, spray them and plonk on the back on Wednesday ... they rang me through the day and asked could they finish it in black trim - both to match the bars going on, but more so to clean up the finished product seeing as it was only primed ... glad they did, as I held the bars on when I got home, and they look awesome against it!!!!

5029

5030

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5032

[AB]

Very neat job Scotty, I like!!!!!

[Bigrig]

Very neat job Scotty, I like!!!!!

Thanks mate - just talking to dhuck and he said the same thing - bloody neat job!! I'm absolutely over the moon with it!! Going to go and start measuring up for the side supports now!!! lol

[GUtsy ute]

Very nice job, will look super with your bars.

[growler2058]

Woooooo Hooooooo Sh1t hot mate looks bloody brilliant

[Warnie]

How much was it if you don't mind me asking. I couldnt get it to come up that good, so maybe paying could be a good option...

[Bigrig]

How much was it if you don't mind me asking. I couldnt get it to come up that good, so maybe paying could be a good option...

$400 mate, but I paid $50 extra for that black coat finish - looks sh!t hot and well worth it, but not essential.

[Dhuck]

Is a very nice job.

[Silver]

Nice! Barwork looks like it will help keep it that way

[NissanGQ4.2]

Very nice Scotty, looking good, I'm jealous!

[Bigrig]

Thanks one and all ... greatly appreciated.

Just measured up the support brackets and pipe - took a couple of happy snaps of the passenger side whilst I had it on ... lordy, lordy doesn't it open the back end up!! Bars look nice and tough also - always a bonus!! lol

5033

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[Dark 1]

Looks great scotty, certainly opened up the backend.

[growler2058]

Ohhh yeah thats the goods mate! Do you have to put mud flaps on to keep the law happy up there??

[Bigrig]

Ohhh yeah thats the goods mate! Do you have to put mud flaps on to keep the law happy up there??

Ummm ... probably ... LOL ... yep, definitely onto that one ... no time like the present ... what was the question?? lmfao

[Dhuck]

Lookin the goods Scotty. Almost as sexy as me.

[Sir Roofy]

Came up better than even you expected very neat and tidy

[HippoNZ]

mate top job you must be wrapt! Looking at doing the same in the near future and wondered about getting the scissors out too, with a job as neat as that its convincing! LMAO

[Clunk]

Nice one Bigrig, gotta be happy with that mate....... looks the dogs nuts that

[Bigrig]

I won't keep boring you with photos - promise ... lol

Just a couple of shots in the daylight with the bars on - thinking of not using those black rubber bumper stops now ... think it would look better with some checkplate housing to conceal the join between the bars and the alloy step ... not sure, but leaving them off while I contemplate it - get some square tube to finish off the supports in the morning, spray em up and there ready for the landcruiser park trip ...

5083
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5086

[growler2058]

Sh1t yeah that's the go bloody good lookin job mate

[Warnie]

Tank is looking the goods mate

[Dark 1]

Tank's now got a tuff looking REAR END.

[Bob]

God what have you done Scotty ? Did the Angle Grinder get out of Control ? RAFLMAO
No seriously looks good. Wont be dragging your Arse on the Ground any more LOL

[big_fletch]

Looks bloody good mate, top job

[YNOT]

Looks good Scott.

Tony

[Maxhead]

Top job mate, just need to fill in the gaps between the bar and ally step.

[Sir Roofy]

top job like it

[AB]

I really really really really really really like that Scotty.

I can picture Bluey getting the chop chop very soon as I can promise that will be getting smashed in no time.

[Bigrig]

I really really really really really really like that Scotty.

I can picture Bluey getting the chop chop very soon as I can promise that will be getting smashed in no time.

You want them?? Been rethinking my design!! lmfao ... always the way ... but now I'm confident, I want to try something full length with a step!!! Gav sent me a great idea for replacing the alloy step so I don't have to clean up those gaps, so I'll try that first, but if I change my mind again (for the 437th time!! lol) I'll let you know!!!

Thanks for the comments guys - greatly appreciated. My first lash at any thing even remotely like this, so I can see roll cages and one of those 'O' frames that let you roll over onto the roof etc and then back to the wheels being next on the list in no time!!! lmfao

Damn it I'm fickle!!!

EDIT: I've really enjoyed doing this - unbelievably so ... if you are thinking about it, I'd recommend giving it a lash!! Great fun, very exciting and very satisfying!!

[AB]

Actually mate I don't think that suits your rig at all...lol.

[Bigrig]

Actually mate I don't think that suits your rig at all...lol.

LOL!! I was waiting for that!!!! lmao

[Bigrig]

But the alloy step (which I was so fervent about keeping) has got to go!!!

[nowoolies]

looks like a bought one Scotty
well done mate fanfriggintastic job

[Bigrig]

looks like a bought one Scotty
well done mate fanfriggintastic job

Thanks mate - was good fun too!! A bit rough and ready, but tough as and functional - you can stand on those bars and they are going nowhere!! Slight overkill on the design possibly!! lmao

Righto - over to you all - Tank is your canvas ... I'm going to have a lash at something (anything! lol) to replace the alloy step, but go from bracket to bracket on the bars to cover the chassis rails ... need to be able to put the trailer plugs on it in a protected fashion, but have a think of what you reckon would look good.

From there, you as a forum decide the best design, and I'll have a lash at building it and then whack a stainless plate on it with the words "Dedicated to the NissanPatrol.com.au Forum" engraved into it!!!!

Sound like a plan??? Got to have fun with these things really!!! LOL

If you're up for it - we'll do it!! I'll start a new thread for it though so this one doesn't fill with banter!! LMFAO!!!

[Clunk]

Are the nuts welded into place inside the chassis rails where you've boldt your new bar work on to?????? If so you could always weld on a U - shaped piece on the vertical plate on your bars, would cover up the holes nicely.......................... sounds like you're pretty keen to get shot of the ally step though, so I'll shut up now hahahahahaha

[Bigrig]

Are the nuts welded into place inside the chassis rails where you've boldt your new bar work on to?????? If so you could always weld on a U - shaped piece on the vertical plate on your bars, would cover up the holes nicely.......................... sounds like you're pretty keen to get shot of the ally step though, so I'll shut up now hahahahahaha

Haha!! Yeah mate - welded on ... and the steps gotta go .. to shiny!!! lmao

[Clunk]

Haha!! Yeah mate - welded on ... and the steps gotta go .. to shiny!!! lmao

nothing that a bit of brillo pad wont get rid of hahahahaha

[MudRunnerTD]

Hey Scotty, nice job on the bar wings mate. look a treat. Your GQ looks real shiny too mate, nice unit.

If i may, my only thoughts on you wings are that they look like they stick out a little too much too each side mate and kinda make the back end look really wide? Could be just me or the pic but because you went around your panels they are that much wider rather than snug up under the 1/4 chops. All good though mate. Looks a treat.

I will reply to your Trim thread for centre ideas mate.

Cheers MR

[timbar]

looking Good Scotty I want to do mine now but i think it may expose the lpg tank too much

[Bigrig]

Hey Scotty, nice job on the bar wings mate. look a treat. Your GQ looks real shiny too mate, nice unit.

If i may, my only thoughts on you wings are that they look like they stick out a little too much too each side mate and kinda make the back end look really wide? Could be just me or the pic but because you went around your panels they are that much wider rather than snug up under the 1/4 chops. All good though mate. Looks a treat.

I will reply to your Trim thread for centre ideas mate.

Cheers MR

Thanks mate - it's just the angle of the shot - thought the same thing, so that's why I took another shot over the corner to show they're tucked into the sides and meet up neatly with the flares.

[Bigrig]

looking Good Scotty I want to do mine now but i think it may expose the lpg tank too much

I thought the same mate, but it doesn't change it's position as it were - it's going to get knocked about either way, and seeing as I'm going back to full petrol in the next month or so, the fuel tank tucks up a few inches more also.

[Bigrig]

Rear bar is something I'm willing to have a lash at, but not the front ... attached is the front bar I'm thinking of - will have a slightly taller centre hoop and hoops over the headlights to attach the UHF aerial and shredders [rod holders].

Talking to the bloke to go throught the details at 5pm this arvo ... should work well with the whole 'pipework' concept I am looking for ...

5097

[Silver]

Rear bar is something I'm willing to have a lash at, but not the front ... attached is the front bar I'm thinking of - will have a slightly taller centre hoop and hoops over the headlights to attach the UHF aerial and shredders [rod holders].

Talking to the bloke to go throught the details at 5pm this arvo ... should work well with the whole 'pipework' concept I am looking for ...

5097

Intended as a mounting point for various things, rather than keeping grasshoppers out of the radiator? Looks tidy.

[Clunk]

looks very nice indeed mate, reckon it would look better with a larger diameter bar though

[GUtsy ute]

Sorry I didn't get back to you last night Scotty,
Can't seem to send the pic.
I'll ring you tomorrow. If you're up my way, I'm home tomorrow also, if you want to drop in and I'll show what I
had in mind.

Cheers Gavin

[Bigrig]

Sorry I didn't get back to you last night Scotty,
Can't seem to send the pic.
I'll ring you tomorrow. If you're up my way, I'm home tomorrow also, if you want to drop in and I'll show what I
had in mind.

Cheers Gavin

No worries mate. See how I go for time - putting those bars on this morning now the welds are all ground back and they're painted up, and then have to go pick up the drawer system and put it together.

Changed my mind about the front as you probably saw in post below ... going tube concept ...

Completed rear bars - came up good.

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[Dhuck]

Damn they look good. That DhuckRig Industries did a good job for ya

[Silver]

very tidy. You are going to be busy putting all that together if it is to be ready for LCMP BigRig

[Bigrig]

very tidy. You are going to be busy putting all that together if it is to be ready for LCMP BigRig

All done - just finished packing. You'll see them in the flesh when you get up there ..

DhuckRig enterprises done good!! lol

[Bigrig]

Well, bit the bullet and Gav (GUtsy Ute) came up with a spanking good idea for the rear bar - he even bent up the template so I could organise the bending and pick it up yesterday (thanks mate! You're a star!!) - essentially the look below, and it will be powder coated black to tie in with the corner tubes and the new front tube bar next week. It's 2.6mm alloy checkerplate, so I don't think it'll be going anywhere in a hurry!!

Made up the brackets this afternoon (drilled and tapped an 8mm thread into them) and got them on as well as fiddled around with where the wiring/plugs are going to go, and cut out the slot for the tow hitch. Once powder coated, I've got stainless bolts to go on, that I ground the heads down on to get rid of the numbering and give a clean finish against the black of the bar.

Should get everything but the powder coat finished tomorrow and then I'll send it off on Monday. Getting there!! Bit by frustrating bit!! LOL ... a steel worker I am not I have figured out!!!!

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[growler2058]

Cool that'll do the trick. Ya need to get "TANK" lazer cut outof it before ya paint it

Unless ya really good on that anglegrinder

[Bigrig]

Cool that'll do the trick. Ya need to get "TANK" lazer cut outof it before ya paint it

Unless ya really good on that anglegrinder

LOL!!! That's a sterling idea .. seriously!!! Hmmm ... the mob doing the coat can do that ... sold!!! I'll find out on Monday and if not too costly, it'll be done. Thanks champion!!

[growler2058]

Plasma or lazer cut shouldnt be a problem or much $'s i wouldna thought

[Bigrig]

Plasma or lazer cut shouldnt be a problem or much $'s i wouldna thought

Wouldn't have a clue to be honest ... thinking about it, it won't really stand out with the bar being black .. hmmmm .. would still look good though!!

[growler2058]

Wouldn't have a clue to be honest ... thinking about it, it won't really stand out with the bar being black .. hmmmm .. would still look good though!!
Back plate painted red or yellow mayb dunno

[Bigrig]

Back plate painted red or yellow mayb dunno

Gunbarrel grey to match the car!! Another good idea boss!!

[growler2058]

Gunbarrel grey to match the car!! Another good idea boss!!

AhHA thinking mans man hahahaha

[timbar]

Looking good mate !! Im impressed

[Bigrig]

Looking good mate !! Im impressed

Thanks mate - just finished tinkering around where to put the plugs - decision made, and holes cut and filed into shape. Tested out that self priming etch paint I used on the side bars on an offcut of the checkerplate. Was thinking I needed to get it powder coated as paint wouldn't take too well to the alloy - not so! Like a bought one, so I'm just going to paint it and that way it'll be the same colour as the pipe work, and I can touch it up myself if and when it scratches!! Sweet!!

So should be done tomorrow - got Adrian (hekarewe) coming over in the morning to give him a hand with his wheel bearings (re-pack), and will finish it off after that and throw up a happy snap or two ... fingers firmly crossed!!! lol

[GUtsy ute]

Evening all.
Same colour as the bars gets my vote too.
Ties it all together as one unit and as BR said makes for easy touch up.

[Bigrig]

Evening all.
Same colour as the bars gets my vote too.
Ties it all together as one unit and as BR said makes for easy touch up.

Thanks boss - about to go an check the sample - hopefully when I scratch it, it doesn't flake away either side of my screwdriver mark and then I'll know it's bonded!!

[Bigrig]

Yay!! Centre bar is complete!!! Etch primed and painted second overcoat tonight! Thanks dhuck for your little hands again mate! lol

Wait for it to dry, and fit it up tomorrow. I am a jolly fat bloke once again!! lmao

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These are the holes I cut ... bottom one for Anderson plug, large one with two outer holes for the 7 pin trailer plug, and two small holes at top for the poly bag air lines ....

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[growler2058]

Comin up good mate!! See the casualties of the diet in the first shot. Poor ol esky has nuthin to do anymore!! Hahahahaha

[AB]

Nice mate, look forward to seeing it fitted...Will come up a treat!

[Bigrig]

Comin up good mate!! See the casualties of the diet in the first shot. Poor ol esky has nuthin to do anymore!! Hahahahaha

LOL!!! Only job now is to support my barge @rse!!

[nowoolies]

Yay!! Centre bar is complete!!! Etch primed and painted second overcoat tonight! Thanks dhuck for your little hands again mate! lol

Wait for it to dry, and fit it up tomorrow. I am a jolly fat bloke once again!! lmao

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These are the holes I cut ... bottom one for Anderson plug, large one with two outer holes for the 7 pin trailer plug, and two small holes at top for the poly bag air lines ....

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thought you said the poor esky had nuttin to do anymore, looks like its a seat in one of the pic`s hahahahahah

[nowoolies]

oooppppssss did`nt read it properly lol

[Bigrig]

Finally finished!!

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Plugs ended up nice an neat - going to get some chrome caps for the poly bag air lines ... bit of bling!! lmao
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Can't wait for the front bar now! Will tie in very nicely me thinks!!

[AB]

Thats the stuff mate, looks much neater now...Me like!!!

[Clunk]

nice work Scotty, I must admit I was a little sceptical of the checkerplate when I first saw it but it all ties in nicely now it's all done. Nice work mate.

[Dhuck]

Nice job Scotty. It has come up a treat. Next your flash new custom front bar then we go visit DhuckRig Industries Pty Ltd to set you up with some rock sliders. Beastly

[Bigrig]

nice work Scotty, I must admit I was a little sceptical of the checkerplate when I first saw it but it all ties in nicely now it's all done. Nice work mate.

Bet you weren't as skeptical as me!! LOL

Happy with the result though. Happy enough anyway ...

[Bigrig]

Nice job Scotty. It has come up a treat. Next your flash new custom front bar then we go visit DhuckRig Industries Pty Ltd to set you up with some rock sliders. Beastly

Thanks boss - and thanks for your ... ummmm ... help? LOL

I think the front bar will be the icing on the cake as it were - that front alloy bar just looks right out of place now ...

Book in the weekend after next (Saturday week) and the sliders commence!!!

[Dhuck]

Thanks boss - and thanks for your ... ummmm ... help? LOL

I think the front bar will be the icing on the cake as it were - that front alloy bar just looks right out of place now ...

Book in the weekend after next (Saturday week) and the sliders commence!!!

Remind me closer to the day. I have a memory like aaah what are they called? lol.

[nowoolies]

top job mate looks like a bought one .....only better!!!!!!
so when did you say your doing mine again hahahaha

[timbar]

Finally finished!!

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Plugs ended up nice an neat - going to get some chrome caps for the poly bag air lines ... bit of bling!! lmao
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Can't wait for the front bar now! Will tie in very nicely me thinks!!

NICE MATE I want one !!!! very neat mate pat yourself on the back and crack a beer you done a great job !!! i had my doubts when i saw the first one with the step but you have out done yourself mate (can you tell im impressed) Bl00dy Excelent !!

[Bigrig]

top job mate looks like a bought one .....only better!!!!!!
so when did you say your doing mine again hahahaha

Haha ... have to get in line - the missus thought I'd completely stuff it up, and now she thinks it's ok, wants me to do sliders on hers as well!!! LOL ...

[Bigrig]

NICE MATE I want one !!!! very neat mate pat yourself on the back and crack a beer you done a great job !!! i had my doubts when i saw the first one with the step but you have out done yourself mate (can you tell im impressed) Bl00dy Excelent !!

Thanks mate!! I had more doubts than you I bet!!! LOL ... many moments of "what the hell am I doing?!!" ... lmao

[Timbo]

This truck def needs to be called Sherman!

It's a nice rig mate.. whats the next project?

[Bigrig]

This truck def needs to be called Sherman!

It's a nice rig mate.. whats the next project?

lol ... thanks mate! Next on the agenda for me is the sliders - front custom tube bar goes on sometime in the next week when finished, I'll do the sliders, gotta build the Ironman drawer system and install it when the wings arrive (bought and paid for, just not all of it has arrived), and then ... well ... who's to know!! lmao ... the front bar is winch compatible, so getting one has moved up the priority list, and the LPG is getting pulled out over the coming weeks with a 140 litre long ranger going into it (will give me 212 litres on board), and then finally the engine rebuild and super charger which is sort of scheduled for August ...

Then it's only the new tyres (going 305/70's to get a bit more traction), the front camera mount (have a reverse camera which I'm going to 'retrofit' in the front so I can take video from the bullbar), and the front seats to be re-padded and re-lined to accommodate my larger bottom half!!!

Wishing you hadn't asked now??!! LMFAO!!!!

[Timbo]

Wishing you hadn't asked now??!! LMFAO!!!!

Actually, I was wishing I had as much money and time as you! hahah!

Sounds like an awesome 6 months in front you

[growler2058]

Thats the crack mate come up real nice! What breed of front bar are you going?

[Bigrig]

Actually, I was wishing I had as much money and time as you! hahah!

Sounds like an awesome 6 months in front you

6 months???!!! Pigs ring - that'll all be done in the next 3 or so!!! I'm too impatient!! lmao

I've done my time building up to this mate I assure you!! lol

[Bigrig]

Thats the crack mate come up real nice! What breed of front bar are you going?

Custom job from Budds Customs up here in brissy ...

[growler2058]

6 months???!!! Pigs ring - that'll all be done in the next 3 or so!!! I'm too impatient!! lmao

I've done my time building up to this mate I assure you!! lol

Mate i cant wait for your engine build! What sorta figures are ya aiming for??

[Bigrig]

Mate i cant wait for your engine build! What sorta figures are ya aiming for??

He reckons fully tweaked as such, the engine alone should be doing about 140 kilowatts (124 or something off the showroom floor I think, but even if wrong, certainly nowhere near 140). With the super charger, he's banking on over 200!!

With that, probably looking at about a 30-40% increase in original torque also!

That's enough for me.

[growler2058]

He reckons fully tweaked as such, the engine alone should be doing about 140 kilowatts (124 or something off the showroom floor I think, but even if wrong, certainly nowhere near 140). With the super charger, he's banking on over 200!!

With that, probably looking at about a 30-40% increase in original torque also!

That's enough for me.

Oh yeah!!!! remember when the ol vr ss had 185kw Are ya gunna have to freshen the trans or play it by ear an see how it travels

[Bigrig]

Oh yeah!!!! remember when the ol vr ss had 185kw Are ya gunna have to freshen the trans or play it by ear an see how it travels

Play it by ear mate - it was a reconditioned unit about 18 months ago, so hopefully up to the task!!

Another happy snap as I was walking to the carpark today ... it's definitely better than what was on it - even if done by an amateur!! lol
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[AB]

I give the GQ 5 stars but jeez man that car parking effort is a lazy half star...LMAO:bananarock: