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Thread: Warn winch brushes anyone?

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    Expert Brissieboy's Avatar
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    Warn winch brushes anyone?

    Does anyone have a wrecked or damaged Warn winch that they could scavenge some brushes from?
    Trying to revive a mate's Warn Magnum 10-S which has a shattered brush, but otherwise recoverable. And I think most models have the same brushes.
    Can't locate just the brushes - Warn only sell the complete assembly and way too expensive for what this winch is worth.

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    Moderator MudRunnerTD's Avatar
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    Give Roadrunner a call mate. they can probably help you.
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    Brissieboy (7th July 2020), Rossco (7th July 2020)

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    Patrol God mudnut's Avatar
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    Why were the brushes shattered? Have a good look at the commutator to see if any sections have become raised.

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    Brissieboy (7th July 2020)

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    Quote Originally Posted by mudnut View Post
    Why were the brushes shattered? Have a good look at the commutator to see if any sections have become raised.
    Just one was broken - split along its length. The motor was overheated which I think caused the damage, but I also suspect a less that perfect brush as all others are good. Don't often see a brush coming to pieces like this. Commutator is perfect. Field coils are OK but do show signs of excess heat. The rotor in these has very solid wiring and has no damage.

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    mudnut (7th July 2020)

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    Expert Brissieboy's Avatar
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    Quote Originally Posted by MudRunnerTD View Post
    Give Roadrunner a call mate. they can probably help you.
    Sent them a message, but don't like my chances. Thanks for the tip.

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    Expert Brissieboy's Avatar
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    Road Runner unable to help so still looking.
    Anybody? Any ideas?

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    Can you post a photo of the brush? I have an old 24V warn winch motor here off my 15000lb low mount. The brushes are probably the same for the 12v and 24V - I can see if they are close or not. I don't know the condition of the motor, but it was bought as dead, so I swapped it out for a larger new 12V motor.

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    Expert Brissieboy's Avatar
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    This one shows the brush assembly in place:Brush Assy.JPG
    This one shows a good brush on the right and the split one on the left - you can see that it is split right down the centre:Brushes.JPG
    Brushes measure 19.9 x 8.9mm and are marked J230[edited a typo].
    Last edited by Brissieboy; 10th July 2020 at 10:21 AM.

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    Patrol Guru TimE's Avatar
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    Google J230 brushes and you find this, among others
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    Here is what i can offer, pulled the motor apart to free up the brush assy. Brush leads are crimped rather than bolted as yours are, but you could probably sort this out. CG-50 is stamped on the brush The internal diameter of the motor casing is 98mm. I could zip out and post these tomorrow without issue if you need them.brush assy.JPGbrush number.JPGmotor 24V.JPGsketch of brush.JPG

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