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Thread: Exhaust help !

  1. #1
    Beginner mannyr.2000's Avatar
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    Exhaust help !

    Hi All
    Recently installed a 3inch turbo back exhaust (with cat & hotdog) in my ZD30CR sounds great runs terrible
    Feels like I've taken a step backwards, less responsive , even bigger turbo lag.

    Been told its actually running in limp mode, but no engine light is on, is this possible ?
    Also been advised a Tillix boost control kit will fix the issue ?

    Appreciate all the help i can get, I'm a noob when it comes to this stuff...

    Thanks all


    Sent from my iPhone using Tapatalk

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  3. #2
    Patrol Guru Coldcomfort's Avatar
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    I had the same. You will have to go with a dawes valve set up or risk over boosting your engine.
    Be the person that your dog thinks you are!!

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    mannyr.2000 (6th March 2024)

  5. #3
    The master farter
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    Yep. You need to add some manual boost control in now to fix all this.

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    mannyr.2000 (6th March 2024)

  7. #4
    Expert pollenface's Avatar
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    It can run like crap without an error code, I've done it when I forgot to tighten an intake clamp.

    there are two blanking plates available. you can blank at both ends to reduce intake/exhaust turbulence. The intake side goes under the EGR volume control valve (if you're wondering)

    There are various manual boost control options, I have the HPD type only with no needle valve. I have a bung tapped into the steel intake pipe above the turbo for boost reference.

    You have to do both at the same time, blank EGR and manual boost control and as I recently learned keep the vacuum solenoid connected to the wiring harness otherwise it WILL go into limp mode.
    Last edited by pollenface; 8th March 2024 at 05:57 PM.
    2008 CRD Auto Wagon
    Factory snorkel, flashlube catchcan pro, 3" manta exhaust, hpd boost controller, dyno-tuned & egr deleted

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    mannyr.2000 (8th March 2024)

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