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Thread: hit a snag, crd pump removal

  1. #1
    Expert pollenface's Avatar
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    hit a snag, crd pump removal

    One of my 3 rear CRD pump bolts has a stripped head. I'm guessing it was from the last guy who put it back together (possibly with a rattle gun).

    It's a bit of tight spot, the closest to the engine, I can feel it but can't see it.

    It's got me wondering if the pump can still be removed easily enough by removing the timing chain cover and accessing the 5 forward facing bolts holding the pump mounting bracket in place. Once it's out of the engine, I'd be able to have a better crack at removing the damaged bolt. It would also be a good opportunity to replace the timing chain.

    Pic for attention
    2008 CRD Auto Wagon
    Factory snorkel, flashlube catchcan pro, 3" manta exhaust, hpd boost controller, dyno-tuned & egr deleted

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  3. #2
    The master farter
    mudski's Avatar
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    Kingchrome do sockets that will latch onto a buggered hex. I had a 14mm nut that was cactus, and in a really bad spot. I went to Total Tools to see what I could use, I found at All Tools however these sockets. Which worked a treat.

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    Expert pollenface's Avatar
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    When you say hex do you mean allan key or normal nut? They're both hexagonal. I'm aware of the biting sockets for normal nuts. I tried using a torx T40 which fitted the bolt I removed well but it just spun on the damaged one.
    Last edited by pollenface; 18th July 2023 at 06:55 AM.
    2008 CRD Auto Wagon
    Factory snorkel, flashlube catchcan pro, 3" manta exhaust, hpd boost controller, dyno-tuned & egr deleted

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    The master farter
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    Quote Originally Posted by pollenface View Post
    When you say hex do you mean allan key or normal nut? They're both hexagonal. I'm aware of the biting sockets for normal nuts. I tried using a torx T40 which fitted the bolt I removed well but it just spun on the damaged one.
    Hexagonal.

    https://www.kincrome.com.au/lokon-set-1-4-24p-met-imp

    Worked surprisingly well.

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    Cremulator (19th July 2023)

  7. #5
    Expert pollenface's Avatar
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    That's a good looking set, it won't work for me though in this case being allan key bolts, I think I will be drilling and driving an easy-out into it once I get it out of the motor and in a vice
    2008 CRD Auto Wagon
    Factory snorkel, flashlube catchcan pro, 3" manta exhaust, hpd boost controller, dyno-tuned & egr deleted

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    The master farter
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    Ahh ok. Good luck.


    Sent from my iPhone using Tapatalk

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    pollenface (20th July 2023)

  10. #7
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    My plan worked, got the pump out this way and extracted the damaged bolt with the pump in the vice.

    Now time for a beer and then start rebuilding my pump
    2008 CRD Auto Wagon
    Factory snorkel, flashlube catchcan pro, 3" manta exhaust, hpd boost controller, dyno-tuned & egr deleted

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