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Thread: ZD30 Injector torque Spec

  1. #1
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    ZD30 Injector torque Spec

    Hello, replacing the injectors after having them serviced, my Ellery manual does not specify a torque figure, can anyone help.

    Thanks
    Burto

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    Hey does this help or are you already done Removal and Installation
    1. Remove fuel injection tube and spill tube.
    2. Remove injection nozzle assembly.
    Also remove gasket from nozzle end.
    3. Install injection nozzle in the reverse order of removal.
    Injection nozzle to engine:
    : 59 - 69 Nzm (6.0 - 7.0 kg-m, 43 - 51 ft-lb)
    Injection nozzle to tube:
    : 22 - 25 Nzm (2.2 - 2.5 kg-m, 16 - 18 ft-lb)
    Spill tube:
    : 39 - 49 Nzm (4.0 - 5.0 kg-m, 29 - 36 ft-lb)
    a. Always clean the nozzle holes.
    b. Always use new injection nozzle gasket.
    c. Note that small washer should be installed in specified
    direction.
    d. Bleed air from fuel system.
    Disassembly (No. 2 - 4 nozzles)
    Do not disassemble No. 1 nozzle (with needle lift sensor).
    1. Loosen nozzle nut while preventing nozzle top from turning.
    2. Arrange all disassembled parts in the order shown at left.
    SEF939S
    Nozzle side
    Combustion
    chamber side
    SEF662V
    SEF669A
    SEF670A
    Holder
    Adjusting shim
    Nozzle spring
    Push rod
    Distance piece
    Nozzle nut
    Nozzle body
    Nozzle needle
    INJECTION NOZZLE
    EC-
    Last edited by peterbr1; 6th July 2015 at 08:35 PM. Reason: more words

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    Thanks mate, have removed injectors, fitting new ones with reco motor, your reply was most helpful,
    Burto

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    No Probs if you give me your email I,ll try sending you the entire work shop manual if you want.

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    workshop manual

    Quote Originally Posted by peterbr1 View Post
    No Probs if you give me your email I,ll try sending you the entire work shop manual if you want.
    Hi mate,
    im currently rebuilding my zd30 crd and im stuck at a few places for torque specifications and sequences example the block retainer plate specs and sequence are able to email be the workshop manuel?

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