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Thread: Front brake disc removal

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    Front brake disc removal

    Hi All,
    Does any body have a quick solution to remove my from disc rotors off my GQ/Y60 patrol, so I can get tem machined?
    Cant afford a mechanic

    Thanks
    Kevenp

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    Patrol God threedogs's Avatar
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    Why not machine them on the 4x4, look in the yellow pages for mobile rotor machining your area
    04 ST 3lt auto, not enough Mods to keep me happy, but getting there

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    Expert Dominator's Avatar
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    Quote Originally Posted by threedogs View Post
    Why not machine them on the 4x4, look in the yellow pages for mobile rotor machining your area
    I thought the mobile blokes still had to remove the rotors to machine them.

    Assuming you have manual hubs:

    Jack the front of the car up and put set the front in axle stands. Remove they front tyres. Unbolt and remove the brake calipers. Put the hubs in Free, undo the 6 Allen key bolts (they can be bloody tight) and remove the free wheeling hub, remove the circlip on the end of the axle shaft, remove the bush and spacer and flatten the lock tabs on the wheel bearing lock washer. Remove the locking nut, lock washer, wheel bearing nut and the washer behind it. The bearing nuts are 53mm, you can either buy a special socket off eBay or just use a hammer and screwdriver. You can now remove the hub and disc assembly, careful you don't drop the wheel bearing in the dirt. Mark the relationship between the hub and disc. Then unbolt the 6 bolts that hold the disc to the hub.

    Re fit is just the reverse. Disk to hub bolts 50-63Nm. Be sure to check the grease in your wheel bearing and re pack with high temp lithium base grease if necessary. I find the easiest way to set the wheel bearings is to put the washer then bearing nut on and do up quite firm. Re fit the brake caliper. Fit the wheel, grab the wheel top and bottom an check for any lateral movement, you want to back the nut off until you get a little bit if movement than tighten back up a bit. Fit the lock washer then the lock nut and tighten it up real tight 160-190Nm. Fold the pins over to stop the nut undoing. Re install the spacer, bush, circlip and free wheeling hub bolts to 54-59Nm. Take the car for a drive then jack it back up and re check for excess wheel bearing play.

    Hope this helps mate.

    Here is an exploded view of the front hub assembly.
    Last edited by Dominator; 13th April 2013 at 03:29 PM.

  5. The Following 2 Users Say Thank You to Dominator For This Useful Post:

    Maxhead (13th April 2013), tonyhoughton (29th June 2013)

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    SUCH IS LIFE Maxhead's Avatar
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    They can do it on the vehicle but it would cost a lot more then removing yourself and taking them to get machined.
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    Legendary NP99's Avatar
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    Thanks NP99, This is a great help and Im confident of a good result.
    P.s I lived in the Samford Valley for 10 years or so. Great area!

    Rgds

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    Thanks Nisshead

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    Quote Originally Posted by Kevenp View Post
    Thanks NP99, This is a great help and Im confident of a good result.
    P.s I lived in the Samford Valley for 10 years or so. Great area!

    Rgds
    Thanks mate, good luck with the hubs, if you we're still in the valley, I'd give you some help

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    Expert Shaun 4x4's Avatar
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    From my past experiences machining disks is the biggest rip off going. If its your only option as it is generally cheaper then new disk then ok, but they will not last long after machining and you will be up for new disks anyway.

    If you can do it once, do it right.

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