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Thread: Advice needed: fitting winch rope

  1. #1
    Travelling Podologist Cuppa's Avatar
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    Advice needed: fitting winch rope

    Saturday arvo.
    I have just removed the wire cable off the winch drum of my Warn winch. It was secured to the drum with a very short bolt with a rounded head with a 5/8ths hex key hole. (see pic). Problem is, is that the bolt is too short to attach the synthetic rope onto the drum & the only bolt I have of the right thread has a standard hex head. (Also in pic).

    What I need to know is whether I should use my hex head bolt or whether this is likely to damage the synthetic rope. I suspect that this is the case, but am hoping otherwise, as it will be Tuesday before I can get to the bolt shop.

    Cuppa
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    2006 4.2TDi ex-Telstra Remote area Camper. 425w roof mounted solar, 360Ah Aux batts, BCDC1240, Onboard hot & cold pressurised & filtered water, (25 litre hot water calorifier), ARB fridge, ARB freezer, Built in kitchen, heaps of easy access storage, 240v, 3” Genie exhaust + dynotune, 2” lift, 3900kg GVM upgrade, second glovebox, ROH Blaktrak steel wheels, Bridgestone D697's (now Toyo RT's), Redarc gauges/pillarpod, Hema HX-1, Icom 450 CB, dual rear view cameras, Onboard 30amp Victron mains charger, second glovebox, dual seat conversion, TPMS, Boss PX7 onboard air with 9 litre tank, 350w inverter, Steel bullbar, Harrop Eaton diff lock (front), Warn winch, Snorkel, Dual spares , 160 litre water tank, 180 litre fuel in two tanks (approx 1200km range) 2010 Tvan Tanami. (incl another 70 litre water tank) with matching wheels/tyres (& 3rd spare)
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    Patrol God threedogs's Avatar
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    File off any sharp edges But IMO it should be ok,
    04 ST 3lt auto, not enough Mods to keep me happy, but getting there

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    Simpson Desert GUtsy ute's Avatar
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    Dome the head with a grinder leaving enough of the spanner flats to tighten it.
    [SIGPIC]

  5. #4
    Travelling Podologist Cuppa's Avatar
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    Thanks TD & GU,
    I have now found a stainless allen bolt (hex key) of the right thread lurking in the recesses of the shed, ground it down a bit , including bevelling the edges of it's head & polished it up. Should do the job.

    Cuppa

    2006 4.2TDi ex-Telstra Remote area Camper. 425w roof mounted solar, 360Ah Aux batts, BCDC1240, Onboard hot & cold pressurised & filtered water, (25 litre hot water calorifier), ARB fridge, ARB freezer, Built in kitchen, heaps of easy access storage, 240v, 3” Genie exhaust + dynotune, 2” lift, 3900kg GVM upgrade, second glovebox, ROH Blaktrak steel wheels, Bridgestone D697's (now Toyo RT's), Redarc gauges/pillarpod, Hema HX-1, Icom 450 CB, dual rear view cameras, Onboard 30amp Victron mains charger, second glovebox, dual seat conversion, TPMS, Boss PX7 onboard air with 9 litre tank, 350w inverter, Steel bullbar, Harrop Eaton diff lock (front), Warn winch, Snorkel, Dual spares , 160 litre water tank, 180 litre fuel in two tanks (approx 1200km range) 2010 Tvan Tanami. (incl another 70 litre water tank) with matching wheels/tyres (& 3rd spare)
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    I had the same issue cuppa and like you it happened at an inconvenient time .I did the same fix as your referring to with intentions to fix it later, after not fixing it later and 9 months passing and a few winches I've had no issue with it lol.

  7. #6
    Travelling Podologist Cuppa's Avatar
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    Reassuring to hear, thanks MT.

    Cuppa

    2006 4.2TDi ex-Telstra Remote area Camper. 425w roof mounted solar, 360Ah Aux batts, BCDC1240, Onboard hot & cold pressurised & filtered water, (25 litre hot water calorifier), ARB fridge, ARB freezer, Built in kitchen, heaps of easy access storage, 240v, 3” Genie exhaust + dynotune, 2” lift, 3900kg GVM upgrade, second glovebox, ROH Blaktrak steel wheels, Bridgestone D697's (now Toyo RT's), Redarc gauges/pillarpod, Hema HX-1, Icom 450 CB, dual rear view cameras, Onboard 30amp Victron mains charger, second glovebox, dual seat conversion, TPMS, Boss PX7 onboard air with 9 litre tank, 350w inverter, Steel bullbar, Harrop Eaton diff lock (front), Warn winch, Snorkel, Dual spares , 160 litre water tank, 180 litre fuel in two tanks (approx 1200km range) 2010 Tvan Tanami. (incl another 70 litre water tank) with matching wheels/tyres (& 3rd spare)
    A Nomadic Life (Blog)

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