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Thread: Fletcha's Rear Bar Build with Tyre Carrier

  1. #1
    Legendary big_fletch's Avatar
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    Fletcha's Rear Bar Build with Tyre Carrier

    Well seeing as its winter and to be honest im sometimes bored lol , i have started building a rear Bar for the troll.. I will be making an All steel bar with a Swing away Tyre carrier as i am wanting to fir 35's and dont want the weight of the tyre on the back door.
    Mounted behind the tyre will be my High Lift Jack, i will be using recessed LED Tail lights and possibly trying to Flush mount some LED Worklights into the bar as well for reverse lights..

    Will keep thread updated as build continues.
    So far for today i have removed the old rear plastic bar, made the Brackets that will hold the Bar to the Chassis Rail and bought the steel ready to be welded together..

    More Pics to come along soon
    Qualified Auto-Electrician
    Apprentice Sparky

    Dont own a Patrol or any 4WD at the moment, hopefully will change into the future

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    I am watching with interest. What size steel are you going to use for the bumber? and is it going to be RSH (looks like it) or channel?

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    Patrol God Sir Roofy's Avatar
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    Not as bare as yesterday looks hopefull mate

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    Expert Richo460's Avatar
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    I am also starting this build. There is an ok looking bearing swivel on ebay for $75.
    If you going through hell...Keep going

    GQ wagon locked - lifted - 33's, 02 SS ute, XB coupe 460bb, KTM530

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    Legendary big_fletch's Avatar
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    So far chassis mounts are 6mm 100x100 Angle, I am using 150x50 RHS in 3mm for the main bar, I was wanting 4mm but couldn't find anywhere in town that had it.. Therefore I will add some extra bracing so will be ok..
    For the swing away I will be using a stub axle assy which I will get from this mob including the latch
    http://rijidijoffroad.bounce.com.au/...age/4551195113
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    Apprentice Sparky

    Dont own a Patrol or any 4WD at the moment, hopefully will change into the future

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    Legendary big_fletch's Avatar
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    Got all the brackets Drilled and made today, and tacked the main bar to them.. To anyone making a rear bar make sure the brackets and main bar are spot on as this will affect the rest of the build with gaps being different and measurements wrong..
    Just Have to wait till Sunday to use my mates MIG to make sure the welds are spot on. How it looks at the moment.. Bar Will sit exactly in the photo's and should def help to improve departure angles







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    Dont own a Patrol or any 4WD at the moment, hopefully will change into the future

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    Legendary big_fletch's Avatar
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    More Work today so another update haha

    Bar is Welded and ends bent to profile of the car.. Ready for side wings and Stub axle to be welded tomorrow..
    Coming along nicely atm







    Qualified Auto-Electrician
    Apprentice Sparky

    Dont own a Patrol or any 4WD at the moment, hopefully will change into the future

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    Nasty Dog - Moderator Woof's Avatar
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    Looking good mate, well done
    If any members require assistance in anything regarding this forum, just let me know via a PM and I will help you in any way that I can.

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    big_fletch (16th June 2012)

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    Looking great! Progress is awesome.

    Tap tap, Brendan
    If you're following this Patrol, Stop... You're not gonna make it

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    big_fletch (16th June 2012)

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    SUCH IS LIFE Maxhead's Avatar
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    I'm sure it will come out awesome Fletch, keep the plans as you're doing mine next...HAHAHAHHAHAHAHHAHAH
    Well done mate, looking great
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