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Thanks spoonie
I got it sorted out from photos I took and apart from what I consider an improvement to change the two half moon pilot bearings with a single bearing, it runs as smooth and effective...

Thanks to Clunk for supplying me with very helpful info.

At this point it is not very well described what the orientation of the TC main gear coupler is. This coupler is located in the mid section...

Thanks for the advise, will do. Unfortunately I cant even download (size issues) the manual to see what the nature of detail is wrt this part or for that matter the entire TC. I think it it would...

Thanks I take note: Posted once and could not find it to check on. With erratic internet connection here posted a second with the thought it did not register, in between I'm monitoring about four...

For those that have pulled apart the TB45/48 GU transfer case and knows the inside out of this TC or by accurate and confirmed manual description/illustration.

Im stuck with the orientation of the...

Sorry about the double posting, it was not meant to be.

Great man, glad you got it sorted. OOPs not so great. PM send!!!

Could you manage to replace that seal yet, oil leakage solved? I hope for the best.
Im still stuck with my open TC box. I was advised by the manager to replace the entire box as only option, after...

I think it is a 32 socket if I don't have it wrong. Take a shifting spanner, and size it to the nuts' flat sides, an measure gap on shifting with ruler = socket required size. You will need to remove...

Those guys clearly Fd up when they thought they can get away with a single lip seal. And, did they actually replaced it in the second run as they claim????
This is once again a special seal and I...

Do you have the handbrake drum on the TC or does it work from the rear wheels?
The seal in the pictures is kind of special and I recommend you get it from Nissan. If you have the drum as in the...

If you hang on for a short while. I'll give you good advice.

Sort of. There is space for more.

So I worked my way to problem area no 1 of 2. I know about 2 but i skipped it for now. I found that a tooth broke of a gear (transfer main gear) and ended up between the transfer main gear and...

In summary from the start of this thread I would like to make the following comments. The bearing on the output shaft will always get oil feed as long as the wheels are turning, that is in 2WD and...

Here I have a component, better described as the odometer drive gear. The pictures is self explaining except that this gear sits on a part of the shaft that does not have splines. It is held in place...

So for those with limited access to the more theoretical stuff I have this. Navigation the site will reveal the pics as well as the part numbers and a part description.
Those does not seem to be...

I'm at post 26. That means FSM. HMMM

Pics of the oiler system in the TC. It is very basic.
Pic 1 as for pic 4 Basically upside down, but the canal is visible. In combo with pic 2 it can be seen that this plastic feeder passes through...

Hi Parsky. Yes, I will post pictures of it soon, so keep your eyes peeled. I would not describe it as a oil pump for what i have found as yet and further dis assembly still needs to be done of a...

Thanks Toddie I managed to figure it out last night. I lost track that I'm in Africa, and had to expect that red tape, sabotage and a devil in the detail toot will play a role. So after a 10hr wait...

Ths section here marries with what is seen in the previous post. The slack on the chain does not bother me at the least. I believe this is a part that will not easily cause noise or jumps or even...

The GU TC consist of three main casing parts. I took it apart the way a jackal would eat a sheep, from the rear to the front, the easy way. The first part after the handbrake drum is mainly a cover...

I will not go into the details of how I removed the TC nor the methods of how I took it apart as this will cause great laughter. Take note that I am not familiar with the respective gears or shafts...

So leading from the thread "quick transfer case question" I decided to start my own thread. The web was kind to me to make my silly pictures visible after a days struggle. There is two reasons I post...