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On the bench when you boiled the water how hot was the water? On the bench and in the car I would use a more accurate gauge for piece of mind coz these gauges are iffy at the best of times lol.
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Hey mate, yeah a while back I did a DIY on putting the standard HT18 off a TD42T in my GQ, link below.

It's a long read and starts off with Tony giving a lot of advice as well but a good read on...

Have a look for AB's threads mate, fairly sure he did a build up for his turbo, he's doing one right now for his intercooler. I'm just about to leave work, so hopefully someone or even AB can...