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Nick74
28th June 2011, 08:36 PM
Hey Everyone

The weekend before last I picked up my new toy. It's replacing the petrol 80 series I have - once I service and fix a few lil bits and pieces on the 80 it will be up for sale.

It has 2-3" of TJM lift in the rear
Steel Nissan bullbar
HID Spots
Uniden UHF
Silly avenger sidesteps
Kaymar rear bar with dual wheel carrier
LRA sub tank
Window tint
Dual batts and power to the cargo area

Mods to come in the future are:
Level out the front with some more TJM gear
Get rid of the silly sidesteps and replace with genuine ones - the maybe some sliders in the future
And the 31" duelers will be put on the 80 and the 33" KM2s from the 80 will end up on the GU
Look at losing one of the rear arms to make it easier to get into the cargo area

http://i48.photobucket.com/albums/f215/Wombat_97/114.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/115.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/116-1.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/119.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/120.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/121.jpg

So that is the 4WD - the camper will be a 2011 GIC Offroad which i will order and pay for once the 80 series sells

Cheers
Nick

Nick74
28th June 2011, 08:37 PM
Got my 33s on Sunday :cheers: Bad news is that they have robbed the only bit of power the ZD30 had - oh well will need to address that if I can

Then took it out and had a play in the local forest

http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/009.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/007.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/005.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/004.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/003.jpg

I was by myself so nothing to serious, just fluffing around. I did manage to scratch one of the sidesteps...........LOL

Cheers
Nick

Bob
28th June 2011, 08:37 PM
Ah another White GU. Looks the goods Mate

Woof
28th June 2011, 09:06 PM
Very nice Patrol there Nick even if it is a Gu, great photos there thanks for sharing them with us.
Before I updated from my 2007 Gu CRD to my current 1988 model Q I spend a bit on money on increasing the power of the U.
2.75 turbo dump into a 3" straight through exhaust, DP chip and the bloody thing flew, entered a comp with it, was up against 5 fully modified Comp Trucks some of them were V8s and beat the lot of them in the time trial.

Nick74
28th June 2011, 09:13 PM
Sweet Dogman, exhaust was the 1st thing on my list. I'll see if i can get that past the minister for war and finance at tax time. As for a chip, not sure I can get that amount of coin released.
I also wanna get a the provent 200 catch can and a scanguage II so I can keep an eye on things but mainly boost pressure.

Cheers
Nick

Russell1974
28th June 2011, 09:23 PM
nice lookin bus u have would b good to c more action shots

Sir Roofy
28th June 2011, 09:30 PM
welcome aboard mate nice rig the 3ls seem to be appearing more and more
enjoy your stay

Finly Owner
28th June 2011, 09:33 PM
New paint job on the list? anything but white, LMAO



Tim

Nick74
28th June 2011, 09:34 PM
nice lookin bus u have would b good to c more action shots

There normally would be more action shots mate, but I was out by myself so didn't have a camera bitch, oops operator with me.

Nick74
28th June 2011, 09:35 PM
New paint job on the list? anything but white, LMAO



Tim

Carn the Hawks!!!!!!!!!!!!!!

White is good, got sick and tired of cutting and polishing scratches out of my red 80.........................

AB
28th June 2011, 09:37 PM
Very neat Patrol there Nick, love the whiteys!!!

Woof
28th June 2011, 09:43 PM
Sweet Dogman, exhaust was the 1st thing on my list. I'll see if i can get that past the minister for war and finance at tax time. As for a chip, not sure I can get that amount of coin released.
I also wanna get a the provent 200 catch can and a scanguage II so I can keep an eye on things but mainly boost pressure.

Cheers
Nick
The new owner of my old Gu has installed a Scanguage and swears by it, it all takes time and of course money Nick but you will get there and have one hell of a great Patrol......shame it is not a Q though mate but at least it is not a landcrab:Yahoo!:

Dark 1
28th June 2011, 11:06 PM
Top ride mate , welcome to the gu family.

patch697
28th June 2011, 11:13 PM
Your new Rig looks the goods mate & im glad you've seen the light....lol

GUtsy ute
30th June 2011, 09:24 PM
Nice looking GU, Nick.
Thanks for the pics, hope to see more along the way.
Keep us posted on the mods as they happen.

Nick74
2nd July 2011, 06:27 PM
Okay, finally got around to doing a fuel consumption testy thingy. Its not super accurate thank god and I sure hope that the next tanks figures are better.

I got 590.1 klms on 99.3L of diesel - just normal Caltex diesel not vortex diesel. This gives me 16.82l per 100klms.

My driving style was not focused on economy just keeping up with traffic and doing the speed limit. Half of those kilometers were on 31" ATs and the other half was on 33" KM2s. Pressure for both tyres was 40PSI. Also I didn't brim the tank on the fill that did those kilometers so it will be out because of that. Total kilometers traveled was a combo of city and hwy

I was expecting better figures than those even though I have a roof rack and the extra weight of the rear bar and LRT - I was hoping for 13L per 100klms or so.

I've now put the tyres at 35PSI for a little bit more comfort. I'll measure this tank more accurately and I'm hoping to get lower than 16L per 100klms - I would love to be at 13L per 100klms. If it doesn't get any better I'll turn the snorkel head towards the windscreen on the next tank and then see how I go.

Also I have figured out the weird Nissan fuel guage. Last week the light came on 30klm from home so I drove home as it was late, got up the next morning and tried to drive the 10 klms to the next Caltex and ran out of bloody fuel..................had to call the NRMA, how embarrasing!! In the cruiser once the fuel light went on I still had 20L. Won't be making that mistake again.

My fill up today of 99L was when the gauge was reading half and the tank is 125L so there can't have been much more than 26L left in there. I'm assuming Nissan can recalibrate the gauge next time I get it serviced. So from now on the needle will not go below 1/4

Cheers
Nick

Nick74
7th July 2011, 05:15 PM
Okay - I have done another more accurate consumption test

This was the same mix of driving as above. All on 33" MTs set at 35PSI. I was a smidgen more sympathetic with the throttle this time tho.

Traveled 444.20 klms and used 65.24L of diesel

This is 14.68L per 100klms. Which is better but not perfect. I will be doing some freeway on this next tank so I'll leave the tyres at 35PSI, not touch the snorkel head and see how I go.

Cheers
Nick

big_fletch
7th July 2011, 05:58 PM
Great looking troll mate, def looks the goods

Fletcha

Nick74
10th July 2011, 06:29 PM
This weeks result is 564.4klms traveled and used 91.17L of diesel. This gives 16.15L per 100klms

The range of driving in this tank was some freeway and some slow touring through fire trails in Yengo NP (or was it SF) and some spirited, for a diesel, back road driving. Also some of the time was in low but not a great deal. Mostly shuffling around the first 4 gears on the trails in the NP regulalry accelerating and decelerating so it wasn't a very frugal style.

I have filled up and after dinner tonight I will turn the snorkel head around towards the windscreen as I've read that this may improve economy. It won't cost me anything so I'll give it a run.

Cheers
Nick

MudRunnerTD
11th July 2011, 11:29 AM
Hey Nick interesting figures mate, I am getting in the high 13s and 14s with my TD42Ti GUIV. I did a big trip last year with a group towing campers up through the centre and i was 1 or 2 ltrs better than a mate with a CRD ZD30 towing a slightly heavier trailer, i was a little surprised by that. I was pushing 17lts/100. hard driving on rough roads with 24psi in the car and trailer i got up to 24lt/100 but now am averaging 13 to 14 in commuter mode.

Have you have the thing on a dyno? it might be worth while. I put mine on a dyno before the trip and picked up 28rwkw in an afternoon and up'ed the boost to 15. very pleased with my output and results.

In relation to your fuel gauge?? a bit weird mate, you should have a good 10lts left and that should be good on your figures for 60odd kms?

Dyno and then maybe a chip mate and you would be on a winner i reckon, good luck mate.

Nick74
11th July 2011, 08:07 PM
Hey Nick interesting figures mate, I am getting in the high 13s and 14s with my TD42Ti GUIV. I did a big trip last year with a group towing campers up through the centre and i was 1 or 2 ltrs better than a mate with a CRD ZD30 towing a slightly heavier trailer, i was a little surprised by that. I was pushing 17lts/100. hard driving on rough roads with 24psi in the car and trailer i got up to 24lt/100 but now am averaging 13 to 14 in commuter mode.

Have you have the thing on a dyno? it might be worth while. I put mine on a dyno before the trip and picked up 28rwkw in an afternoon and up'ed the boost to 15. very pleased with my output and results.

In relation to your fuel gauge?? a bit weird mate, you should have a good 10lts left and that should be good on your figures for 60odd kms?

Dyno and then maybe a chip mate and you would be on a winner i reckon, good luck mate.

After tax time I'm looking at getting a chip (one from the UK with 8 different tunes - I found it on this site I think), and exhaust and Scangugae. After that I may see about getting some dyno time to get it all settled in. Not looking for bulk power, just one a bit more plus more torque and hopefully better consumption if/when I drive it sensibly

Cheers
Nick

Nick74
19th July 2011, 08:19 PM
Okily dokily - did another fuel test and this time over 480ish klms I got 14.37L per 100klms. So nothing really exciting there.

The tyres are still at 35 PSI and I have turned the snorkel head towards the windscreen as i read on a forum this send less air down the intake and hopefully we might see a change in the numbers

Cheers
Nick

Nick74
7th August 2011, 06:19 PM
Howdy fellas - bit of an update on stuff I've bought but isn't on Bruce yet

I have some TJM 2" coils and shocks to level out the front a bit - they should be going in this weekend.
I have also bought a Tekonsha P2 Prodigy brake controller for the camper trailer.

And most importantly..........

I have bought a Chip Express chip/module for the 3.0L - hopefully this will give it some more poke. It's coming from the UK so hopefully it arrive mid next week. Can't wait to put this thing on!

As for stuff I've actually done to Bruce - I had new rear pads in and cleaned the MAF in search for better fuel economy.

Cheers
Nick

growler2058
7th August 2011, 06:22 PM
Be good to see the difference with the chip mate

Woof
7th August 2011, 06:23 PM
Sounds like you are getting there Nick, photos when you have the new shocks and coils in mate, maybe a before and after shot.

Nick74
7th August 2011, 08:54 PM
How about pics AND measurements before AND after...............??????

Nick74
7th August 2011, 08:55 PM
Be good to see the difference with the chip mate

I hope to be able to feel the difference........................mmmmmmmmmmmmmm power

growler2058
7th August 2011, 08:55 PM
Bloody oath

Nick74
20th August 2011, 10:51 AM
Ordered a chip from chip express in the UK on 06/08/11 and it still hasn't arrived.............me need more power!!!!!!!!!!!!!!

Got a quote for a stainless 3" mandrel bend exhaust from the dump back for $1000 - have to start saving for that

Getting the 2" lift in the front today. Will get some before and after shots as well as measurements

Cheers
Nick

Nick74
20th August 2011, 03:36 PM
Just come back from getting the front suspension in.

Measurements before are (from bottom of rim to bottom of flare)
Passenger side 733mm and drivers side 742mm
AFTER
Passenger side 818mm and drivers side 820mm

They should settle 15 or so mm so from where I was I've gained roughly 90mm on each side

I've gone from a nose down look to slightly bum down look

http://i48.photobucket.com/albums/f215/Wombat_97/014-2.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/017-1.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/016-1.jpg

Cheers
Nick

Clunk
20th August 2011, 05:00 PM
certainly made a difference het Nick!!!???.................... so any thought of doing the rears as well, or just leaving as is??

Nick74
20th August 2011, 06:21 PM
The rears are already 2" TJM gear about 60,000klms old. But having a look at it today i think I'm gunna have to get them done as well

Nick74
27th August 2011, 06:12 PM
Chip Express Power module has been posted to the wrong address
Me = not happy camper!!! :mad:

Not sure when it will arrive now.......

Nick74
31st August 2011, 09:05 PM
My Chip Express Diesel Power module arrived today.............YAY me. Not sure it'll go in this weekend but it will definitely be in next weekend. I'm hoping for a touch more power and hopefully once I get used to the power and stop flogging it it will improve my consumption

Speaking of fuel consumption I have really only be averaging no better than 14.5l per 100klms. This tank though, I'm only doing a top speed of 90kmh so we'll see what result that gets me

Cheers
Nick

Bigrig
3rd September 2011, 08:06 AM
My Chip Express Diesel Power module arrived today.............YAY me. Not sure it'll go in this weekend but it will definitely be in next weekend. I'm hoping for a touch more power and hopefully once I get used to the power and stop flogging it it will improve my consumption

Speaking of fuel consumption I have really only be averaging no better than 14.5l per 100klms. This tank though, I'm only doing a top speed of 90kmh so we'll see what result that gets me

Cheers
Nick

Are you getting dyno results for before and after? Be interesting to see what you get out of it (hopefully plenty more berries without sacrificing fuel). Good luck boss!!

Nick74
3rd September 2011, 11:20 AM
I'm looking for some dyno time but not too sure I can get it without having to pay full market rate, so probably not. All teh spare cash i got at teh moomnet is going into my camper trailer. But you never know, if I can get some cheap dyno time I will

Cheers
Nick

Bigrig
3rd September 2011, 11:24 AM
I'm looking for some dyno time but not too sure I can get it without having to pay full market rate, so probably not. All teh spare cash i got at teh moomnet is going into my camper trailer. But you never know, if I can get some cheap dyno time I will

Cheers
Nick

Fully understood mate and good thinking ... better to know you have a camper trailer than to know how many more kw's you're getting ... hopefully it'll be fairly noticeable power which is all you really need to know ...

Good luck with it either way!

Nick74
4th September 2011, 08:37 AM
Did another fuel consumption test. This time the same driving style and same PSI but limited my top speed to 90km/h. Did 550klms on 75.97L which is 13.81 L/100klms - this is a figure I'm more happy with.
Was weird not doing the speed limit at points but I suppose if I'm on holidays and touring I will be in no rush to get anywhere so chugging along at that pace will extend my range a bit
Next test will be when the diesel chip (and later the exhaust mod) goes in it - should be interesting

Cheers

Nick74
7th September 2011, 09:32 PM
I ordered some 2degree caster bushes for the radius arms - I decided to go rubber. This was due to the front axle being rotated forward. Hopefully they will stop it wandering and skipping around in off directions

Plus I'm also, thanks to the NSW teachers strike, going to ring the exhaust place and see if they can fit me in tomorrow and take out the middle muffler and replace it with pipe

Cheers

Nick74
8th September 2011, 03:20 PM
Installed the Chip-Express Power Module this morning and boy has it made a a difference!!!!!

Doesn't seem to be shedloads lot of extra power, just the the lil extra power it has is more useful and easier to get to. Third gear is now good for corners around town, and 5th gear I can actually overtake in.

I've left it in tune 1 and I'll do a fuel consumption test. There are three other more aggressive tunes available.

Apart from the extra power I have notice a poofteenth more soot from the exhaust. Will keep my eye on that to see if it gets any worse.

I'll put some pics of the install up later on. It was pretty easy - well it must be if I can do it.

Cheers

Nick74
8th September 2011, 08:35 PM
Pics as promised

First of all I took off the engine cover. Then looking at the cylinder closest to the firewall I thought it better to take off the rear cooler pipework for better access

Then looking at the wiring that came with the unit I decided to cover the majority of it with some corrugated conduit

This is the before look at the injector wires and plugs

http://i48.photobucket.com/albums/f215/Wombat_97/007-1.jpg

This is the after version with the plugs all wired in

http://i48.photobucket.com/albums/f215/Wombat_97/009-3.jpg

This is the wires going across to the drivers side of the engine bay

http://i48.photobucket.com/albums/f215/Wombat_97/013-1.jpg

Where the module sits

http://i48.photobucket.com/albums/f215/Wombat_97/010-2.jpg

Power to the battery

http://i48.photobucket.com/albums/f215/Wombat_97/011-1.jpg

Module in bag. I need to work out somehow of securing it better than it is now but it'll do for the interim

http://i48.photobucket.com/albums/f215/Wombat_97/014-3.jpg

Being a complete novice this took me a bit over an hour and a half. The only real swearing was when attempting to take the plug off the cylinder closest to the firewall.

For whatever reason there are bulges in the head just where you need to get your hands so you can pull the plug out - all other cylinders didn't have this issue so were a piece of piss. When all the plugs were out I gave them a spray with contact cleaner just to tidy them up as they were pretty much caked in red dust.

Then put all the cooler pipes back on.

Once I figure out the location of the module and securing it I will do that and put the engine cover back on.

Now all I'm doing is enjoying the extra power..............cooooool!!

Cheers

Woof
8th September 2011, 10:49 PM
Looks great Nick, well done mate

Nick74
9th September 2011, 11:09 AM
Thanks mate - got a bit loose in the wet coming to work this morning which was pretty funny!!

Nick74
12th September 2011, 07:35 PM
Did some stuff on the Pootrol over the weekend

Below is a pic of the lights, you can see the one at the bottom is closer to the grille than the other one. This was because the bar had moved. That has now been realigned (thanks JK) and the lights now line up correctly - haven't got a pic of the result tho

http://i48.photobucket.com/albums/f215/Wombat_97/007-2.jpg

This next one is a pic of the power cables for the chip after I tidies them up

http://i48.photobucket.com/albums/f215/Wombat_97/009-4.jpg

And here is the module itself in it's now permanent position

http://i48.photobucket.com/albums/f215/Wombat_97/010-3.jpg

And here is the Narva CIG point I put in the cargo area

http://i48.photobucket.com/albums/f215/Wombat_97/011-2.jpg

And here are the pockets I put on the doors for the kidlets so they have something to put crap in. These used to hang off the seats but the DVD players will go there from now on

http://i48.photobucket.com/albums/f215/Wombat_97/012-1.jpg

Still need to get the caster bushes in and then align the head and spotlights properly

Cheers
Nick

Nick74
19th September 2011, 09:46 AM
One the first tank of diesel after the power module I did 681klms on 100.46L of diesel.
This gives me 14.75L per 100K. Which is no different to before really. Taking into consideration I gave it a bit of a flogging though I think it's okay. Bruce now churns out some black smoke under load which he did not do before.

On Saturday morning I had the middle muffler removed and replaced with straight pipe and then did a lap between home and Sydney over the weekend. I will get the figures for that tomorrow when I fill up

The only time I can tell the exhaust sounds different is at idle, it is probably different all the time but you can't hear it over the motor and wind noise. So for $70 I'm hoping to get a gain in economy

Cheers
Nick

growler2058
19th September 2011, 01:24 PM
Be a well spent 70 if it improves your economy mate won't take long to get that back I wouldn't think

Nick74
19th September 2011, 08:27 PM
Here's a pic of the new pipe. Here's hoping it's an economically viable decision!

http://i48.photobucket.com/albums/f215/Wombat_97/002-2.jpg

Cheers

Nick74
20th September 2011, 03:15 PM
The numbers are in and not very pretty >:(

Did 491 klms with the empty camper trailer in tow between Newcastle and Sydney. Was keeping up with traffic and had the cruise control set at 110 on the F3. This was on 92.56L of diesel which gives us 18.85l per 100K. That is with teh module and the deleted muffler.

Not sure where to go to now but will decide after this weeks normal commute rather than freeway driving. But teh more I drive it the more I reckon if i want to get decent numbers I'm going to have to opt out at 90km/h

Cheers
Nick

Nick74
28th September 2011, 08:20 PM
Some more fuel numbers from recent travels, which like above aren't the best. Only change from above to the car is putting in a new fuel filter.

First lot was only 205klms on 35.74L of diesel just doing my normal to and from work commute. I got 17.43L per 100klms

Second lot was towing the loaded CT from home to Boggabri. I travelled 397klms on 71.14L of diesel and sticking to 100kmh and I got 17.91L per 100klms

Third lot is backroads between Boggabri and Maleny towing the loaded CT. This too was sticking to 100kmh but whichever direction I travelled seemed to be a headwind. I travelled 566klms on 116.44L of diesel and got 20.57L per 100klms.

Fourth lot is a mix of towing CT and not towing CT. I travelled 375 klms using 65.99L of diesel. This gives me 17.59L per 100klms

Not quite sure what to make of these numbers.......

Cheers
Nick

Nick74
3rd October 2011, 07:25 PM
Got back this arvo from the rest of my road trip. Last two fills are below and are a mix of back roads, and freeway between Maleny QLD and Newcastle NSW all towing the CT and pretty much sticking to 100k speed limit.

Traveled 412klms on 72.80l of diesel which gave me 17.66L per 100klm
Traveled 553klms on 109.17L of diesel which gave me 19.74L per 100klm

So over the 2508klms with the CT in tow for 85% of it I averaged 18.48L per 100 klm

Really with the CT on board I'm happy with those numbers but the thing so far is without the CT the numbers aren't that different. I'm going to take the roof rack off as well to see what that does for me.

Cheers
Nick

Maxhead
3rd October 2011, 07:39 PM
Got back this arvo from the rest of my road trip. Last two fills are below and are a mix of back roads, and freeway between Maleny QLD and Newcastle NSW all towing the CT and pretty much sticking to 100k speed limit.

Traveled 412klms on 72.80l of diesel which gave me 17.66L per 100klm
Traveled 553klms on 109.17L of diesel which gave me 19.74L per 100klm

So over the 2508klms with the CT in tow for 85% of it I averaged 18.48L per 100 klm

Really with the CT on board I'm happy with those numbers but the thing so far is without the CT the numbers aren't that different. I'm going to take the roof rack off as well to see what that does for me.

Cheers
Nick

Hmmm, not the best figures I've seen but definitely not the worst either.
Unfortunately the economy figures with the CRD's are a bit of a lottery .

Hope the trip went well anyways.

NissanGQ4.2
3rd October 2011, 07:43 PM
I just don't do it 2 myself, fill her up and away I go, would get 2 depressed if i knew what the fuel consumption was!

Nick74
5th October 2011, 08:55 AM
And to add to my fuel consumption issues the turbo is making some nice noises as are one (or more) of the bearings in the pulleys at the front of the motor so it has to go back to Nissan....................ohhhhh the humanity!!

Can anyone tell me if the turbo needs to be replaced is there any benefit to upgrading the turbo without having to make exhaust or injectors/pump changes? In case u haven't guessed this is my 1st turbo motor...... ???

Cheers
Nick

Nick74
5th October 2011, 08:56 AM
Hmmm, not the best figures I've seen but definitely not the worst either.
Unfortunately the economy figures with the CRD's are a bit of a lottery .

Hope the trip went well anyways.

Trip was awesome - just love getting away. Will download some pics and post em up later

Cheers
Nick

Nick74
9th October 2011, 08:34 PM
Here are some pics of the trip away.

Here are some pics of the Boolumba Creek Falls - I heard about these from reading another forum and they were worth the drive out - made a nice day trip.
http://i48.photobucket.com/albums/f215/Wombat_97/038-1.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/034-1.jpg
There were 4 separate camp grounds around there which I will explore properly next time I'm there as it was flogging down too much to get out of the car.

Here we are at the top of the Blackall Ranges
http://i48.photobucket.com/albums/f215/Wombat_97/039-1.jpg

And here is the set up at Maroochy Palms
http://i48.photobucket.com/albums/f215/Wombat_97/043-1.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/042-1.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/044-1.jpg

And here are some shots taken down at Mooloolaba
http://i48.photobucket.com/albums/f215/Wombat_97/062-2.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/063-1.jpg
http://i48.photobucket.com/albums/f215/Wombat_97/071-2.jpg

Cheers
Nick

Clunk
9th October 2011, 08:38 PM
Great pics there Nick, looks like you all had a good time

Nick74
10th October 2011, 01:41 PM
Finally, respectable fuel numbers!!!!!!!!!

Did 502klms between here and Sydney on 67.3L of diesel which gives me 13.4L per 100klm.......................not the best, but pretty much what I was aiming for at the start.

Those figures were done keeping up with the speed limit, no roofrack, chip express on tune 1(out of 4), deleted middle muffler and the 33" KM2s at 35PSI

Cheers
Nick

Dr Drift
12th October 2011, 10:56 AM
geez you guys dont muck around...
Nice
Dr Drift...

Nick74
17th October 2011, 09:02 PM
No point stuffing around is there................hehehehe

Nick74
17th October 2011, 09:03 PM
Plus a turbo...........Nissan advised me today that my turbo noise is terminal and they will fit and supply a new one for the measly sum of $3218..........how lucky am I????

The above quote is using genuine parts and they will provide me with another quote using aftermarket stuff which should be cheaper. So we'll see what those are.

The service manager said he will make an application to Nissan to see if they are willing to pay for some of the cost - I've never heard of that for a car out of warranty but ya never know. It will be interesting to see Nissan's reply

I've already rung Berrima Diesel and they said they do not do any aftermarket stuff for the ZD30 so all they would do is buy genuine Nissan gear and use that - therefore they would be more expensive as they have to add their margin.

Does anyone know a workshop in Newcastle and surrounds that they would recommend to do the job?

Nick74
18th October 2011, 07:18 PM
I would like to get a second opinion but no diesel experts in my local area seem to answer their phone............d'oh!

One guy who my normal mechanic found said the CRDs are starting to lose turbos - problem is if the turbo goes it's usually cos of the impeller blades contacting the housing which means metal on metal contact, which means tiny bits of metal being ingested by the ZD30 which means that it could go bang as well................SH1T!!!

So I'm gunna start negotiating with Nissan for them to pay for the repair and then warrant the motor for the next 12 months. Wish me luck!!!!!!!

Oh, and the non genuine quote was $450 ish cheaper based solely on the cost of the turbo.

Does anyone know what exact type of turbo is in the CRD ZD30?

Cheers
Nick

Nick74
27th October 2011, 01:02 PM
Things have changed a little - the lease company will not approve the replacement of the turbo - tooooo expensive they say.
So I'm gunna bite the bullet and buy one of these

http://www.ebay.com.au/itm/120732722406?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

And put the bastard on my self. I will then bill the lease company for the parts and my labour.
Just trying to find out the VIN, will have to wait till Pootrol gets back home tonight, and then ring Nissan to get part number to ensure it is the same as the one in the ebay link

Never done anything like a turbo before so this should be fun!!

Please keep an eye out for requests for help on this forum

Cheers
Nick

Nick74
27th October 2011, 01:04 PM
On the bright side of things, I have just done another 944klms on 120.86L of diesel which has given me 12.81L per 100klms which is quite good. This is without the roof rack and I have taken the chip express module off. The module will go back on when I put the new turbo on.

Cheers
Nick

Nick74
27th October 2011, 06:26 PM
Here are some pics of a recent trip............WARNING there is a Toyota and Mitsubishi in this post

Bruce on 35s
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/P1010906a.jpg

My mate in his 80
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/P1010911.jpg

Another mate in his Challenger
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/P1010909a.jpg

Emerging from filth
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/P1010933a.jpg

and I don't know who this person is
http://i48.photobucket.com/albums/f215/Wombat_97/Bruce%20da%20Moose/P1010924.jpg

Nick74
3rd December 2011, 01:30 PM
Being Xmas, saving for my turbo is not going so well so that won't be put on till late January. I'm hoping that by doing it myself with the help of some mates I might be able to get the turbo, an exhaust plus boost and EGT guages all for under the original Nissan quote

Here are some pics of a recent trip up to Coolah Tops NP

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester011.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester050.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester063.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester071.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester072.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester079.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester081.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester084.jpg

http://i48.photobucket.com/albums/f215/Wombat_97/Gloucester097.jpg

Nick74
9th February 2012, 09:13 PM
Okay - finally after a long wait MTQ rang me today and advised that my shiny new Garrett turbo is on it's way.

It should arrive tomorrow. I have all the gaskets required for the job plus a new air filter

It won't be going in this weekend as I'm going to Sydney - but it will go in the weekend after. I'm going to take the cooler off and clean the oil residue out of it as well.

Then I'll need to save some more cash for my boost and EGT gauges and then I'll whack the chip back on and wind the boost up a pooftenth to take full advantage of the extra fuel shoved in my injectors.

Never done a job this big before so with the help of mate (and the use of his shed) I hope it goes smoothly

Cheers
Nick

Haydog Havoc
12th February 2012, 12:48 PM
Would have to agree white is a great colour, Have noticed some package deals for exhaust and chips in 4wd action magazine. maybe check that out

Nick74
16th March 2012, 10:18 PM
Well surpise, surpsie it's not the turbo that is shagged. I have spent approx $2k on a new turbo - put it on and the noise did not change......................FFFFFFFFFFFFFFFFFFFFF
So took it back off to take a close look at manifold and it's leaking between the block and the manifold - this is what the friggen noise is.
6 out of the 8 studs came out sweet, the other two we are in the process of drilling out.
Plus I need 2 new batteries and the intercooler needs replacing as well
Truck will stay in the driveway till Monday - I'm going off to tuff trucks

OH THE HUMANITY!!!!!!!!!!!!!!!!!!!

Cheers
Nick

NissanGQ4.2
16th March 2012, 10:27 PM
Truck will stay in the driveway till Monday - I'm going off to tuff trucks

OH THE HUMANITY!!!!!!!!!!!!!!!!!!!

Cheers
Nick

Plenty of pics at Tough Truck please Nick, damn wish I was going.

cobra
16th March 2012, 10:48 PM
Oh wow so jealous of you guys out camping cant wait

Nick74
17th March 2012, 04:54 PM
Still not at tough truck

Front two studs are out and replacements are in. We have entered the reconstruction phase!!!!

Might get to the mud runs a bit late.................but will be there tomorrow for sure

Will do some pics and a proper story later

Cheers
Nick

Nick74
20th March 2012, 10:21 PM
Well well well.......................the plot has thickened.

The Turbo arrived and unfortunately I had no time to put it in so it stayed in the shed for a bit before I could get the bugger in. Also the day before I was due to put it in the bloody noise got waaaaaaaaaaaaaaay worse - it now sounded like a tractor

My mate Kev came up to help me put it in and another mate, James, lent me the space in his shed to do the job.

So engine cover comes off, batts disconnected, cooler off, hoses to turbo and cooler off, second battery out - All of this gave us pretty good access to the huffer.

So then it came time to take the heat shield off. There are six bolts that hold it on. and as luck would have it the first one we touch (on the back of the dump pipe) seems to not want to budge one bit. So we WD40 it and do the others all with relative ease. We get back to the stubborn one and it just won't move, eventually our efforts round the head so we have no choice to grind it off. At this point my mate James says "if you have hit this trouble already maybe you should take it to a shop for them to do" James was right, but not to do with the turbo install......................

Once the shield was off, the dump pipe came off easy as did the turbo from the manifold. We did snap one of the dump pipe studs so that means we had to get new studs from Nissan - being Sat arvo this was not going to happen. So we put the turbo back on with new gaskets and all, the oil lines were a total bitch to get back on but after many swears we got them on. The mission was to then install the dump pipe back on using the two good studs, which we did, and then when I had the new three from Nisan on Monday I could replace one at a time taking out the old ones as I went.

Kev returned to Sydney with the job at that stage. I went to work on Monday and at lunch got my three studs and bolts from Nissan for $75 (FFFFFFFFFFFFF) and came back to James's shed on Monday night and put the whole thing together. It went pretty well which was a pleasant surprise. Cooler and piping all reinstalled. Started it and the noise was still there along with the new tractor noise........FFFFFFFFFF. Killed it and went to look over the job to see where the noise was coming from. next possible cause was the piping as we thought we found a shady bit on the pipe that runs under the part off the intake that goes back to the airbox. Took that off did a silicone repair on that and was just about to start it when I noticed this green fluid in the pots on the rocker cover all around 3 and 4 cylinders.

My initial thought was coolant, as I had moved some of those hoses. But upon tasting it was discovered that it was diesel......................FFFFFFFFFFF Gave it another kick in the guts whilst James inspected the area. The leak was easily spotted. There is a low pressure fuel return line that runs down the middle of the rocker cover which was spitting out the diesel. One of the TEE pieces that goes into the cylinder had snapped. This then jogged my memory that whilst getting the new turbo on we were leaning on top of the motor, at one point we heard this plastic snap/crack noise but couldn't see what it was - we now know that it was one of our hands resting where it shouldn't have.

James and I decided that we might be able to do a shady repair in case Nissan did not have the part in stock that we needed. We got a water bottle top, cut sleeves through it so that the low pressure fuel line could sit in that and then we filled the cap with epoxy to see if that sealed. Called that the end of the day................

Went to Nissan the next day and they had the whole line just for $38 so I snaffled that and headed home after work. In the arvo at work James texted me to advise that our shady repair had not worked - it had sealed the join but also the line so no diesel could get through. I was very happy that Nissan had the part so I told James I would be there after dinner for another crack at getting the Pootroll functioning.

Once at the shed I put the new low pressure line in (twice as I put it in wrong the 1st time) and chucked all the piping and cooler back on. Started up on the second attempt and the noise was still there....................... FFFFFFFFFFFFFFFFFFFFF.

The possible intake noise had been rectified and the turbo had been replaced so it wasn't one of those. James then diagnosed that it may be the bearing in the alternator as it was in the same area we thought the noise was coming from. So I packed up all my tools, thanked James for his help and drove the 5 mins home with the Pootroll making shedloads of noise.

The next day I rang the local auto elec and managed to get my job squeezed in. This was now early Thursday morning. I would like to thank Steve Mudge Auto Electrics Medowie for pushing my job to the top of his list. If anyone in my area needs work done then give Steve a ring as he is a bloody legend.

It may now be pertinent to point out that I have a mate, Dave, flying down from QLD to go to Tuff Trucks with me on Friday - he is off the plane at 1.30pm on Friday and I'm hoping to have the Pootroll back together by then. I rang Steve back at 9.30am on Friday and he said it wasn't the alternator but there was other things he would like to talk about. So now, scared as buggery, I rode my pushie over to his place to get the bad news

Steve said the alternator was fine. But there appears to be oil weeping from the cooler - I knew that was happening and was trying to save to get a new one. He also said that both of my batteries were shagged and that by the time a cold winter gets here they wouldn't work................yay more expense for me!!! Most importantly he told me that there was an exhaust manifold leak on the front cylinder and this was most likely where the noise was coming from.

I ring Dave hoping that he had not left for the airport as I was going to tell him not to come..................he was already at the airport. I told him the crappy news and he said not to worry, he'll get it going for me. A few hours later after ringing Nissan and finding out that they had no $78 gaskets in stock I picked up Dave from the airport - the Pootroll was making so much noise he could hear me long before he could see me. We got it back home and started to pull it apart.

Turbo and cooler and all that stuff came off pretty easy. Had to take alternator, heater hoses and exhaust manifold guard off which were all a PITA.........but they did come off in the end. We also had to drain the radiator. Speaking of a PITA the manifold itself would not budge off the studs - it took a lot of levering and swearing to get it off. This did not bode well for the straightness of that part - it seemed like it was no longer flush mounting with the gasket - and this would've been the source of our leak. The soot around number one cylinder confirmed this. There are 8 studs holding the manifold on and the 6 closest to the firewall came out pretty easy. The front two also required no effort to snap - we didn't even look like leaning on the spanner and they freaking snapped - the job just turned to SH!T

I had no car to get anywhere at this stage so I rang my mate Sean at about 3.30pm and he left work to get me 8 studs from Nissan which they had in stock - these cost me less than $40. Sean also got me some easy outs to remove the two studs. Once they arrived and Sean stopped laughing at me the easy outs went on but they were not doing the job for some reason. We were no left with no choice but to drill the bastards out.

At this point we called an end to our Friday and planned to go to Tuff Truck over the weekend and get the Pootroll back on the road on Monday when parts places were open as we needed a few things to get the job done.

Woke up Saturday morning packed what we needed into the spud peelers Vectra and headed out..........................it started to drive a like shit - it's done this before and it was a blocked fuel filter - this is because the spud peeler will often run the tank dry ish rather than fill up at the 1/4 mark. So that meant we had no choice but to get the Pootroll working if we wanted to get to Tuff Truck - it then started to rain so we had to tarp up the front of the Pootroll so we didn't get soaked..... OHHHHH the humanity!

So we needed parts but had no car to go and fetch them. After some ringing around places we found a place that had all we need. Newcastle Nuts and Bolts was them and they were open late enough for us to get there on Saturday. I called in another mate Dash to give us a lift into town - he was very obliging on the horrible rainy day to drive us in.

Once back at home with the bits and the constant rain we started drilling into the side of the head of the Pootroll where the busted studs were.....................from my novice point of view this was getting pretty scary, but luckily for me Dave took it all in his stride and said we could get the bastard going. Not long after starting drilling we decided we had to remove the 2nd battery tray but could get the nut on the guard off so we had to grind it off - and as of right now I still have no second battery or battery tray! Once that was out we drilled into the two busted studs and the head - you will be glad to hear that Dave had a plan.

We had bought an appropriate tap and die set, a few drill bits and 2 M14 HT Bolts. The plan was to drill a 14mm hole into where the studs were, then whack a thread into them using the tap and die set. This worked and worked quite well. It did take some time patience and skill - all showed by Dave. I was a passenger at this stage.

Next part was to drill a 10mm hole into the threaded end of our M14 bolts - this hole was going to be long enough to take the end of the standard 10mm stud which would normally go into the head. After settling on a substantial guide hole we were able to drill into both bolts quite successfully - this was all done with a normal Bosch drill with the bolt clamped to the drawbar of a trailer......................... Once the hole was in the M14 we threaded it as well. We then cut the head end of the M14 bolts off to leave us only with the threaded and holed part.

Next job was to put the two studs into the prepared sleeves (which used to be M14 bolts) and then whack that into the 14mm holes in the head. I could not believe my eyes, but this all worked like a charm. Dave was quite rightly well pleased with himself - I coulda gave the bugger a kiss.

As I told the spud peeler "we had just entered the reconstruction phase!!!!!!!!!!!!!!" This was about 2pm on Saturday. We then filed back the manifold face to try and get a better fit which in the end seemed to work.

At this point Dave had been here for just over 24 hours and has done nothing but bust his arse on my POS truck - I felt like shit for doing this to him but like a true mate he had no qualms about getting this job done for me. Everything went back together pretty well apart from the friggen turbo heat shield.

Parts that were put back on in loose order were ; refilled coolant, refitted heater hoses/lines, reconnected EGR, put alternator back on, manifold and heat shield, turbo and heat shield and dump pipe back on, cooler and piping back on. We started it at about 8pm on Saturday night............................it worked and the praise be to JEEBUS the tractor noise was gone. What was the "turbo noise" was still there. I didn't give a sh!t about that at this stage, I just wanted to get to Tuff Trucks - so after looking for my ticket for 30 mins we arrived at the gates at 10pm and got to see the last bit of the mud runs - which was waaayyyy cool.

After the mud run finished we drove back home that night at 1am and then headed back out at 7.30am on Sunday for a full days TT

Soooooooooooooooooooooooo where does that leave me????

The Nissan diagnosis of shagged turbo was completely wrong as the install of the new $2000 turbo made no difference to anything. I will be ringing Nissan to have a freaking go at them about that. I will also be booking it in to have the blistered/bubbled dash replaced just so it costs them some friggen money. This will most likely be the last Nissan I ever buy.

I have a second hand GU CRD ZD30 Turbo with 133000klms on it which will be up for sale very soon if you know anyone who is keen lemme know!

As for the "turbo noise" after driving ir for 180klms or so Dave and I agree it has to be boost related so it will be coming from somewhere after the turbo. It has to be turbo to cooler piping, the cooler itself (my main suspect) or the piping after the cooler. So I will start testing them with soapy water and stuff this weekend. I may even see if another friendly local GU owner who doesn't have a noisy truck will lend me the bits I think are suspect just to trial it before I but it at the very cheap................cough cough.........................Nissan prices

I would like to thank all my mates, Kev, James, Sean, Dash for all chipping in what they could. I really appreciate it your help fellas and I owe you bulk beers!!!

I would also like to thank Dave for his ballsy repair job and positive attitude which has helped us get to see TT this year and get the Pootroll back on the road. Thanks Dave I owe you a million million thanks. You are a rare and true gentleman and your help is not a thing I take lightly and will never forget.

I didn't really take any pics but Dave has - I will post them up when Dave gets them to me or posts them up himself.

Nick74
21st March 2012, 08:26 PM
Below is Dave's version of event with pics - part I

Bit of a story to this so hope you don't mind the read.....

For the last couple of months Nick and I had planned on going to Tuff Truck this year. We'd bought weekend pass tickets and the whole works and were really looking forward to going. I'd bought plane tickets to get from Brisbane to Newcastle too. The plan was to pick me up from the airport and head straight out there.

However. About a month ago Nicks Patrol started having some rather disturbing noises, mostly under power. Nissan dealer says it probably needs a new turbo. $3200 they'd do it!
Nick rang around and could get one for $2300 jumping the order queue or $1800 if he was prepared to wait for the next shipment. So the latter option it was. Once arrived, he and some other mates got stuck into it and swapped it out.

No friggin' difference! Same noises. :crazy:

What the hell is it? Getting desperate now he takes it to an auto sparky friend thinking maybe alternator. Nup, but points out the soot behind the alternator may very well be part of the problem.

By this time I'm waiting for my plane at Brisbane on Friday morning and get a call from Nick. Essentially he's suggesting we call it all off. Well I wasn't having any of that now was I. I thought he said something about intake manifold gasket. I said no worries, we can cut a cardboard gasket if we have to, we'll get it going. No problem.............

So I get down there and Nick picks me up from the airport and I get to hear these noises on the short trip to his place. Sure didn't sound good at all.

Get there, open the bonnet and set up a fan to cool things down so we could work on it asap.
Pull the new turbo off. All looked good. At this point I open up the old turbo. The leading edges had lost the black coating that the compressor has, no big deal. And importantly, there hadn't been any contact with the housings at all. So all in all I wouldn't hesitate to re-install it. It had only done 133k kms.

Now we're looking at the exhaust manifold. And sure enough I could see a tiny gap at the no.1 port.
So the noise that was heard was the exhaust gas leaking out and vibrating the gasket, gum leaf harmonica style.

OK, loose nuts? So I put a socket on them and try to tighten them. Top one, yep loose. Bottom one, same. But as soon as I start getting any tension, snap. Damn that went easy!!!
OK, so the manifold is going to have to come off, drill the broken studs, ezi-outs, new studs, some hi-temp gasket goo just for good measure and we should be all good right?

The other six nuts come off fine, one unscrewed the stud but that's ok we're going to replace them all. And the other "loose" one promptly snaps too. So that's two we've got to extract........ Then the manifold was a bitch to get off. The holes simply didn't line up with the studs and they were binding rather bad. With large screw drivers, chisels and a big lever I manage to pry it off. And could see the marks the threads left in the stud holes, it wasn't a good fit at all. How they fitted it at the factory I don't know.....
In fact, ultimately I believe it greatly contributed to the two studs breaking in the first place. The surface where it broke indicates it had been flexed back and forth in relation to the engine.
You can see how offset the holes are on ports 2 & 4 are.

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds1.jpg

Meanwhile Nick has arranged for a set of new studs and mate of his to pick them up from Nissan and bring them home. Nick then pedals the few km's down the road to the local hardware store to get an Ezi-out set. And I do my best at drilling a hole in the middle of the broken bit of stud. I got one of them fairly good I thought, the other I wasn't so confident of. Try the ezi-out but it's not going anywhere and I dare not break it. I really don't want a piece of hardened steel left in the hole. About the only way to fix that is to heat it red hot with an oxy to soften it so that it can be drilled. And with no oxy that wasn't an option. So all I could do is carefully drill out as much as I could and hope to not damage the head too much. Did that and called it quits at 10pm Friday night.

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds2.jpg

You can see how far offset the original studs were.

I woke up at around 2am with bit of an epiphany and spent the next two hours trying to go back to sleep but my head is developing a plan of attack.............
Last edited by DJR96 on 21 Mar 2012 00:24, edited 1 time in total.
Cheers, Dave.

Nick74
21st March 2012, 08:29 PM
Part II

The "correct" way to fix a damaged bolt/stud hole like this is to use a heli-coil or re-coil kit. The hole needs to be drilled to the same size as the stud that's meant to go in it (10mm in this case), tapped, heli-coil inserted, stud screwed in and it's done. A very legitimate repair and when done in alloy it is actually stronger than without the heli-coil. In fact some things are designed and built with them from the beginning.
But the likelihood of me getting all the old stud out without damaging any material beyond the 10mm diameter I rated as buckleys and none. So I'm thinking about making an insert that uses a larger outside thread size. 1/2" perhaps? I search for a tapping/drill size chart and do some maths. There's not a big enough difference between the minor diameter (bottom of the threads) and the 10mm M10 of the studs, even with UNF. So I have to choose M14. Freaking hell, that's getting big!

So Saturday morning another of Nicks mates takes us for a trip to a proper bolt and fastener store that has everything I need. M14x1.5 and M10x1.5 tap sets, a handle to turn them properly, drill bits to suit (12.5mm and 8.5mm), and two M14 x 75mm bolts (that takes care of the outside diameter and no need to get a die and handle to cut those threads.

Get back, file the manifolds bolt holes so that it will go on without any force. You know, fit like it should. Bolt it in place without the gasket and use it to guide the drill bit on the front holes. See, things you think off in the dead of night......
Carefully go at it. Jammed a few times as bits of the old stud broke away. But eventually get a pair of clean holes. Manifold off and carefully tap the M14 threads in the head.

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds3.jpg

For reference that's an M8 stud to the left of it. (For a coolant pipe)

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds4.jpg

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds5.jpg

However, in the last photo you can see I've drilled through into a cavity where there's oil. I don't know if it's an oil gallery or just where oil drains back to the crankcase??????
Too bad. Can't give up on it yet!

Now for the inserts. I was hoping to have access to a lathe to drill and tap the big bolts, but it wasn't happening. I had to just do it by hand. Came up well I think.

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds6.jpg

That's them with the new Nissan studs screwed into them before I cut it to length.

Screwed in just fine. I'm very happy with them.

Something else I thought of. The bolts holding the manifolds on the Ford 6.0 Powerstroke engine I've got have an inch long spacer tube between the bolt heads and manifold. I figure this is to increase the length of bolt under tension to give it a bit more elasticity to cope with thermal expansion and contraction.
With this in mind I decided to put four flat washers under the nuts. As many that would fit whilst still allowing the nut to fully engage, just one or two threads exposed out of the nut.
But the manifold has bit of a counter-bore and the holes I filed oblong need two washers filed to match to suit the depth of the counter-bore. Just a bit of fiddling about but a good result.

I put a flat file over the mating surface of the manifold. The ears of the bolt holes seemed to be slightly bent in and I had put a little ding on one edge trying to get it off before. But worse, there was a bend over it's length, particularly between ports 1 & 2. Not being bolted down securely seems to have allowed it to bend!?! I wouldn't have thought that possible. Perhaps it's cast steel not iron?

Anyway, we haven't got much choice but to use it anyway. I separated the four layers of the gasket, clean them and apply some goollygum around the port holes and bolt it up. Tightening it up the manifold appears to have pulled straight and flat against the head just fine. And all the nuts take a fair amount of tension no problems. I'm still happy.

http://i197.photobucket.com/albums/aa284/DJR96/Client%20jobs/ZD30manifoldstuds7.jpg

We bolt all the rest of the turbo and motor back together. Nick chose to put the new turbo on. Only because he had stripped some thread in one of the bolt holes where the elbow on the front goes and thought it detracted from it's saleability. The original bolts only go in 4-5mm so it's easy to strip the thread. We got some longer bolts. The holes are a good 10-12mm deep.

All done! Fire it up and just let it idle to get some warmth into it to help cure the gasket-goo. Tidy up, get changed, and head off to Tuff Truck on Saturday night, getting some dinner on the way and we get there around 10pm.

It still got a little squealy whistling leak somewhere that seems to be directly related to boost pressure. Hoping it's just one of the hoses. It's interesting though because you can hear how quickly it responds and spools up. In fact you can hear it spike for a moment before the VGT adjusts. It's so responsive the ECU and vacuum operating the VGT can't keep up. And that's factory stock. Not that I think it is a problem at all.
At least the manifold isn't leaking at all. Well, except for some oil dripping from the bottom stud from where I penetrated through..... Damn, should have put some gasket-goo on that too. That was a dumb oversight because it means it all has to be undone to do it now. Oh well, maybe in October when Nick comes by my place. And if the manifold is still not flat then I can machine it flat too.

Cheers
Dave

Nick74
1st April 2012, 05:29 PM
Okay - patrol is still going.

Have done 1031 klms on the last fill up and the litres taken were 135.19

This gives 13.09L per 100k. Which is probably the best results I've had,
* tyres were at 32PSI
* had no spares on the rear bar
* kept revs between 2000- 3500 (a few times I went over)
* mostly did no more than 100 but there was 70 or so klms of 110kmh so I had to do that speed
* AC was on when I needed it

So there you have it. Going to QLD in October and am hoping to have the money together for an exhaust, a pyro and boost gauge as well as two new batteries by then so it can be put together whilst I'm up there. I will turn up the boost (3-4 PSI) a little bit and get it dyno tuned to suit the chip express module I have

Does anyone know anywhere around the Hunter area there is a good diesel place who can tune it for me??

Cheers
Nick

Nick74
9th April 2012, 07:02 PM
Have done 877 klms on the last fill up and the litres taken were 121.91.

This gave me 13.9l per 100klms

Trip was Medowie - Gloucester - Moonan Flat - Scone - Willow Tree - Gunnedah - Boggabri. Whilst coming over the tops I aired down to 28 PSI and did not air back up till down at the bottom. So a lot of low speed stuff, not in 4wd but many many gear changes and lost of accel and decel.

* tyres were at 34 PSI on tar 28 PSI on dirt
* had no spares on the rear bar
* kept revs between 2000- 3500 (a few times I went over)
* mostly did no more than 100kmh except in the 110k zone on the Kamilaroi Hwy where I did 106kmh
* AC was on when I needed it

Considering the drive/terrain I'm happy with the numbers

Cheers
Nick

Nick74
17th April 2012, 07:56 PM
This car is the biggest POS C%nt whore of a thing in the universe...................I hate it
That is all

GQUTERUS
18th April 2012, 06:09 AM
Giving you more grief Nick?

Nick74
18th April 2012, 07:36 PM
Yeah - the heater wouldn't blow hot air last night. So blow and behold the coolant levels were extremely low. Temp on gauge didn't move tho
So I filled up the reservoir, idles it for 10 mins, filled it up again then drove it for 20 mins. Have had to top it up again this morning - in total since last night it's taken 4L of coolant.

Have requested a payout figure..............if it's feasible I'll get rid of it

Cheers
Nick

jackwalks
20th April 2012, 06:21 PM
Hiya Nick,

I sat down with a jug of coffee, laptop on my lap in my bean-bag, got comfortable & started to read all 8 pages of your life & torment with your awesome vehicle.

After I finished reading all pages, I slowly got up, emptied my bladder(1.5L of coffee in my mug - no break), opened up my garage door & slowly pushed my 2001 patrol into the protection of my clean garage, then grabbed some white sheets & slowly covered my beloved precious. After reading all the trouble you have had with yours I am way to scared & nervous now to even touch my in case it falls over. I even had a few tears run down my face going through all the same emotions you had over this nerve-racking journey.

my condolences

Adam

Nick74
21st April 2012, 08:43 AM
Thanks for your thoughts Adam......................What annoys me the most is it's the most expensive car I have ever bought by about 30% and it has been the worst
Maybe my POS has taken enuff of the badluck to leave yours alone.......

jackwalks
21st April 2012, 02:10 PM
Maybe my POS has taken enuff of the badluck to leave yours alone.......

Praise the lord!!!!!

:)

Nick74
22nd April 2012, 07:15 PM
Okaaaaaay - head may NOT be f'd - fingers crossed.

There was a problem with the overflow hose that dribbles back into the bottom of the reservoir................
I think I may have fixed that issue by gluing it back on with some epoxy. Did approx 150klms today without loss of any coolant. Looking in and around that part of the engine bay (which I had previously cleaned) after the drive there was no evidence of leaking and the reservoir was still at the full mark

We'll see what happens this week. Might book in to get cooling system pressure tested.

Depending on payout figure it may still be up for sale

Cheers
Nick